{"id":156,"date":"2026-02-10T08:17:16","date_gmt":"2026-02-10T08:17:16","guid":{"rendered":"https:\/\/isbm-machine.com\/?post_type=product&p=156"},"modified":"2026-02-13T09:19:29","modified_gmt":"2026-02-13T09:19:29","slug":"ep-hgys200-v4-one-step-injection-stretch-blow-molding-machine-isbm-machine-four-station","status":"publish","type":"product","link":"https:\/\/isbm-machine.com\/fi\/product\/ep-hgys200-v4-one-step-injection-stretch-blow-molding-machine-isbm-machine-four-station\/","title":{"rendered":"EP-HGYS200-V4 Yhden vaiheen ruiskutuspuhallusmuovauskone ISBM-kone (nelj\u00e4asemainen)"},"content":{"rendered":"
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Product Overview<\/span><\/h2>\n
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The EP-HGYS200-V4 represents the pinnacle of one-step injection stretch blow molding technology, designed and manufactured by Ever-Power’s expert engineering team. This four-station ISBM machine integrates injection molding and blow molding processes into a single seamless operation, revolutionizing PET bottle production efficiency and quality standards in the packaging industry.<\/p>\n

Built upon over two decades of research, development, and manufacturing excellence, this advanced system combines precision servo control technology with innovative thermal management solutions. The machine utilizes three sets of servo pump systems working in perfect synchronization, delivering unparalleled accuracy in every production cycle. With a theoretical injection capacity of 310g and powered by high-performance servo motors generating 49.2KW, the EP-HGYS200-V4 ensures consistent, high-quality output across diverse bottle specifications.<\/p>\n

The four-station configuration represents an optimal balance between production speed and manufacturing precision. Each station performs its dedicated function\u2014injection, conditioning, stretch blow molding, and ejection\u2014creating a continuous production flow that maximizes throughput while maintaining exceptional quality control. The machine’s robust construction, featuring high-pressure hydraulic systems and precision-engineered components, guarantees long-term reliability even under demanding production schedules.<\/p>\n

Engineered for versatility, the EP-HGYS200-V4 accommodates a wide range of bottle designs and sizes, from compact cosmetic containers to large-volume beverage bottles. Its advanced temperature control system, incorporating both nano-far-infrared heating rings and integrated cooling mechanisms, ensures optimal material processing across various PET and PETG formulations. The integration of Invance\/MBLE PLC control systems provides operators with intuitive, responsive machine management capabilities.<\/p>\n

This machine represents Ever-Power’s commitment to delivering cost-effective, high-performance packaging solutions that meet the stringent requirements of premium brands in cosmetics, pharmaceuticals, food and beverage, and consumer goods sectors. With proven performance in facilities worldwide and backing from our comprehensive technical support network, the EP-HGYS200-V4 stands as the intelligent choice for manufacturers seeking to elevate their packaging production capabilities.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Tekniset tiedot<\/h2>\n
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<\/p>\n

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Machine Parameters<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametri<\/th>\nTekniset tiedot<\/th>\n<\/tr>\n<\/thead>\n
Ruuvin halkaisija<\/td>\n50mm (optional)<\/td>\n<\/tr>\n
Teoreettinen ruiskutuskapasiteetti<\/td>\n310g<\/td>\n<\/tr>\n
Ruiskutuspuristusvoima<\/td>\n300kN<\/td>\n<\/tr>\n
Yl\u00e4muotin isku<\/td>\n460mm<\/td>\n<\/tr>\n
Alempi muotinisku<\/td>\n210mm<\/td>\n<\/tr>\n
Temperature Regulating Stroke<\/td>\n250mm<\/td>\n<\/tr>\n
Temperature Regulating Barrel Stroke<\/td>\n250mm<\/td>\n<\/tr>\n
Take-out-isku<\/td>\n175mm<\/td>\n<\/tr>\n
Puhalluspuristusvoima<\/td>\n200kN (single side)<\/td>\n<\/tr>\n
Puhallusydinisku<\/td>\n300mm<\/td>\n<\/tr>\n
Puhallusmuotin isku<\/td>\n75+75mm<\/td>\n<\/tr>\n
\u00d6ljys\u00e4ili\u00f6n tilavuus<\/td>\n300L<\/td>\n<\/tr>\n
Koneen mitat (P \u00d7 L \u00d7 K)<\/td>\n4.8m \u00d7 2m \u00d7 3.2m<\/td>\n<\/tr>\n
Koneen paino<\/td>\n13 Tons<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

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Product Specifications<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Tuote<\/th>\nYksikk\u00f6<\/th>\nSpecifications<\/th>\n<\/tr>\n<\/thead>\n
Koneen nimi<\/td>\n–<\/td>\nYhden askeleen ruiskuvalukone (venytyspuhallusmuovaus) (4-asemainen)<\/td>\n<\/tr>\n
Koneen malli<\/td>\n–<\/td>\nHGY200-V4<\/td>\n<\/tr>\n
Valmistaja<\/td>\n–<\/td>\nEver-Power<\/td>\n<\/tr>\n
Sovellettava materiaali<\/td>\n–<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Ruuvin halkaisija<\/td>\nMM<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n–<\/td>\n<\/tr>\n
Teoreettinen ruiskutustilavuus<\/td>\nCM\u00b3<\/td>\n188<\/td>\n310<\/td>\n380<\/td>\n480<\/td>\n–<\/td>\n<\/tr>\n
Ruuvin py\u00f6rimisnopeus (RPM)<\/td>\nkierrosta minuutissa<\/td>\n270<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n–<\/td>\n<\/tr>\n
Ruiskutuspuristusvoima<\/td>\nKN<\/td>\n300<\/td>\n<\/tr>\n
Puhalluspuristusvoima<\/td>\nKN<\/td>\n200<\/td>\n<\/tr>\n
Moottorin teho<\/td>\nKW<\/td>\n49.2<\/td>\n<\/tr>\n
L\u00e4mmitysteho<\/td>\nKW<\/td>\n10<\/td>\n<\/tr>\n
Puhallusilmanpaine<\/td>\nMPa<\/td>\n2.0~3.5<\/td>\n<\/tr>\n
J\u00e4\u00e4hdytysveden paine<\/td>\nMPa<\/td>\n0.4~0.6<\/td>\n<\/tr>\n
Koneen \u00f6ljynj\u00e4\u00e4hdyttimen vedenpaine<\/td>\nMPa<\/td>\n0.3~0.4<\/td>\n<\/tr>\n
Machine Oil Water Temperature<\/td>\n\u2103<\/td>\n20~25<\/td>\n<\/tr>\n
J\u00e4nnite<\/td>\nV<\/td>\n370~400<\/td>\n<\/tr>\n
Size (L\u00d7W\u00d7H)<\/td>\nMM<\/td>\n4800x2000x3200<\/td>\n<\/tr>\n
Koneen paino<\/td>\nT<\/td>\n13<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

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Product Dimensions Range<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n
Tuote<\/th>\nYksikk\u00f6<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n5<\/th>\n6<\/th>\n7<\/th>\n8<\/th>\n10<\/th>\n12<\/th>\n<\/tr>\n<\/thead>\n
Product Quantity<\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n5<\/td>\n6<\/td>\n7<\/td>\n8<\/td>\n10<\/td>\n12<\/td>\n<\/tr>\n
Pullon halkaisija (BD)<\/td>\nMM<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
Pullon korkeus (K)<\/td>\nMM<\/td>\n210<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Kaulan halkaisija (E)<\/td>\nMM<\/td>\n83<\/td>\n68<\/td>\n68<\/td>\n65<\/td>\n55<\/td>\n50<\/td>\n40<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Pullon enimm\u00e4istilavuus (ml)<\/td>\nML<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Pullon enimm\u00e4ispaino (g)<\/td>\nG<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Key Features & Advantages<\/span><\/h2>\n
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\u26a1<\/span><\/div>\n

Triple Servo System<\/h3>\n

Advanced three-set servo pump configuration delivers exceptional precision and energy efficiency, reducing power consumption by up to 30% compared to traditional hydraulic systems.<\/p>\n<\/div>\n

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\ud83c\udfaf<\/span><\/div>\n

Four-Station Efficiency<\/h3>\n

Optimized four-station rotary design ensures continuous production flow with simultaneous injection, conditioning, blow molding, and ejection operations for maximum throughput.<\/p>\n<\/div>\n

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\ud83c\udf21\ufe0f<\/span><\/div>\n

Precision Temperature Control<\/h3>\n

Integrated nano-far-infrared heating system with 10KW heating power ensures uniform preform temperature distribution and optimal material processing for superior bottle quality.<\/p>\n<\/div>\n

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\ud83d\udd27<\/span><\/div>\n

Versatile Mold Platform<\/h3>\n

Accommodates bottles from 20ml to 2500ml capacity with quick mold changeover capability, supporting diverse applications from cosmetics to beverages with minimal downtime.<\/p>\n<\/div>\n

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\ud83d\udda5\ufe0f<\/span><\/div>\n

\u00c4lyk\u00e4s PLC-ohjaus<\/h3>\n

Invance\/MBLE PLC system with intuitive touchscreen interface provides precise parameter control, real-time monitoring, and automated fault diagnosis for operational excellence.<\/p>\n<\/div>\n

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\ud83d\udcaa<\/span><\/div>\n

Robust Construction<\/h3>\n

Heavy-duty 13-ton framework with high-pressure hydraulic compensation ensures stability during high-speed operation, delivering consistent quality across millions of production cycles.<\/p>\n<\/div>\n

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\u267b\ufe0f<\/span><\/div>\n

Multi-Material Compatibility<\/h3>\n

Engineered to process PET, PETG, and other thermoplastic materials with optimized parameters for each resin type, expanding application possibilities across industries.<\/p>\n<\/div>\n

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\ud83d\udee1\ufe0f<\/span><\/div>\n

Safety & Reliability<\/h3>\n

Comprehensive safety features including emergency stop systems, protective enclosures, and automated monitoring ensure operator safety while maintaining continuous production reliability.<\/p>\n<\/div>\n

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\ud83c\udf0d<\/span><\/div>\n

Global Standards Compliance<\/h3>\n

Designed and manufactured to meet international quality and safety standards, ensuring seamless integration into certified production facilities worldwide.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Working Process & Principle<\/h2>\n

The EP-HGYS200-V4 integrates injection and blow molding in a seamless four-station rotary process<\/p>\n

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1<\/span><\/p>\n

\ud83d\udc89<\/span><\/div>\n<\/div>\n

Injection Station<\/h3>\n

PET material is melted and precisely injected into preform molds under 300kN clamping force. The servo-controlled injection system ensures accurate shot weight and cavity pressure.<\/p>\n<\/div>\n

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2<\/span><\/p>\n

\ud83c\udf21\ufe0f<\/span><\/div>\n<\/div>\n

Conditioning Station<\/h3>\n

Preforms rotate to the conditioning station where nano-far-infrared heating rings bring them to optimal blowing temperature with precise thermal uniformity across the entire preform wall.<\/p>\n<\/div>\n

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3<\/span><\/p>\n

\ud83d\udca8<\/span><\/div>\n<\/div>\n

Blow Molding Station<\/h3>\n

Stretch rods extend while high-pressure air (2.0-3.5 Mpa) inflates the preform into final bottle shape within precision blow molds, secured by 200kN clamping force.<\/p>\n<\/div>\n

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4<\/span><\/p>\n

\ud83d\udce6<\/span><\/div>\n<\/div>\n

Ejection Station<\/h3>\n

Finished bottles are cooled and automatically ejected from the mold. The take-out mechanism with 175mm stroke safely removes bottles onto the discharge conveyor for downstream processing.<\/p>\n<\/div>\n<\/div>\n

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Prosessin edut<\/h3>\n
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\u2713 Zero Contamination:<\/strong> Preform never leaves the controlled environment from injection to final bottle<\/p>\n

\u2713 Superior Quality:<\/strong> Continuous process eliminates handling defects and ensures consistent wall thickness<\/p>\n<\/div>\n

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\u2713 Energy Efficiency:<\/strong> Integrated heating utilizes residual thermal energy from injection molding<\/p>\n

\u2713 Compact Footprint:<\/strong> All operations in single 4.8m \u00d7 2m \u00d7 3.2m machine reduces facility requirements<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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One-Step vs. Two-Step ISBM Technology<\/span><\/h2>\n

Understanding the differences helps manufacturers choose the optimal technology for their production requirements<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Comparison Factor<\/th>\nOne-Step ISBM (EP-HGYS200-V4)<\/th>\nKaksivaiheinen ISBM<\/th>\n<\/tr>\n<\/thead>\n
Process Integration<\/td>\nComplete integration of injection and blow molding in single machine with continuous rotary process<\/td>\nSeparate injection molding and blow molding machines requiring preform storage and transfer<\/td>\n<\/tr>\n
Production Flexibility<\/td>\nIdeal for medium production volumes, frequent design changes, and custom bottle applications<\/td>\nBest suited for high-volume standardized production with consistent bottle designs<\/td>\n<\/tr>\n
Initial Investment<\/td>\nLower capital expenditure with single machine purchase and reduced facility requirements<\/td>\nHigher investment requiring separate injection and blow molding equipment plus warehouse infrastructure<\/td>\n<\/tr>\n
Floor Space<\/td>\nCompact 4.8m \u00d7 2m footprint with minimal auxiliary equipment needs<\/td>\nRequires separate areas for injection molding, preform storage, and blow molding operations<\/td>\n<\/tr>\n
Tuotteen laatu<\/td>\nSuperior cleanliness with zero contamination risk; excellent for pharmaceutical and cosmetic packaging<\/td>\nPreform handling introduces potential contamination points requiring additional quality controls<\/td>\n<\/tr>\n
Energiatehokkuus<\/td>\nMaximum efficiency utilizing residual heat from injection; servo systems reduce power by 30%<\/td>\nPreforms must be completely reheated, consuming additional energy in the blow molding stage<\/td>\n<\/tr>\n
Changeover Time<\/td>\nRapid mold changes in single location enable quick product transitions with minimal downtime<\/td>\nRequires coordinated changeovers across multiple machines and preform inventory management<\/td>\n<\/tr>\n
Labor Requirements<\/td>\nSingle operator can manage entire production process with automated controls and monitoring<\/td>\nMultiple operators needed for injection, material handling, and blow molding operations<\/td>\n<\/tr>\n
Best Applications<\/td>\nPremium cosmetics, pharmaceuticals, specialty beverages, wide-mouth containers, custom designs<\/td>\nMass-market water bottles, carbonated soft drinks, standard beverage containers, high-volume production<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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Why Choose One-Step Technology?<\/h3>\n

The EP-HGYS200-V4 one-step system delivers exceptional value for manufacturers prioritizing product quality, production flexibility, and operational efficiency. Its integrated design eliminates the complexity and costs associated with preform logistics while delivering pharmaceutical-grade cleanliness. For brands focused on premium packaging with frequent product variations, one-step technology provides the agility and quality control needed to compete in today’s dynamic marketplace. The technology particularly excels in applications where batch traceability, material purity, and design customization are critical success factors.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Asiakaspalautteet<\/h2>\n

Trusted by leading brands across industries worldwide<\/p>\n

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M<\/div>\n
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Michael Chen<\/h4>\n

Production Manager, United States<\/p>\n<\/div>\n<\/div>\n

\u2605\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We integrated the EP-HGYS200-V4 into our cosmetics packaging line six months ago and the results have exceeded expectations. The machine’s ability to produce consistent, high-clarity bottles for our premium skincare products has significantly reduced our rejection rates. The servo system delivers remarkable precision, and the energy savings are real\u2014we’ve documented a 28% reduction in power consumption compared to our previous hydraulic machine. The technical support team was exceptional during installation and training.”<\/p>\n<\/div>\n

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S<\/div>\n
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Sophia Mueller<\/h4>\n

Operations Director, Germany<\/p>\n<\/div>\n<\/div>\n

\u2605\u2605\u2605\u2605\u2605\u2605<\/div>\n

“As a pharmaceutical packaging manufacturer, quality and cleanliness are non-negotiable. The one-step process of this machine eliminates contamination risks that concerned us with two-step systems. We produce various bottle sizes for different medication formulations, and the mold changeover process is straightforward\u2014our team can complete a full changeover in under 90 minutes. The PLC interface is intuitive, making it easy to train operators and maintain consistent production parameters across different shifts.”<\/p>\n<\/div>\n

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R<\/div>\n
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Rajesh Kumar<\/h4>\n

Plant Manager, India<\/p>\n<\/div>\n<\/div>\n

\u2605\u2605\u2605\u2605\u2606<\/div>\n

“We purchased this machine for our beverage bottle production and it has performed reliably over the past year. The compact footprint was crucial for our facility constraints, and the machine delivers good throughput for our medium-volume production needs. The temperature control system maintains excellent consistency, which is important for our PET material processing. While the initial learning curve for our maintenance team was steeper than expected, Ever-Power’s technical documentation and remote support helped us achieve optimal performance within the first month of operation.”<\/p>\n<\/div>\n

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A<\/div>\n
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Ana Silva<\/h4>\n

Quality Assurance Lead, Brazil<\/p>\n<\/div>\n<\/div>\n

\u2605\u2605\u2605\u2605\u2605\u2605<\/div>\n

“The quality consistency we achieve with the EP-HGYS200-V4 has allowed us to win contracts with major personal care brands. The wall thickness uniformity across our bottles is impressive, meeting the strict specifications our clients demand. We particularly value the machine’s ability to handle PETG for our premium lotion bottles\u2014the material processing is stable and the optical clarity of finished bottles is excellent. The machine runs three shifts daily and has proven to be mechanically robust with minimal unplanned downtime over 18 months of operation.”<\/p>\n<\/div>\n

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J<\/div>\n
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James Thompson<\/h4>\n

Manufacturing Engineer, United Kingdom<\/p>\n<\/div>\n<\/div>\n

\u2605\u2605\u2605\u2605\u2605\u2605<\/div>\n

“From an engineering perspective, this machine represents solid value. The servo pump technology is well-implemented and the hydraulic system design is thoughtful with proper filtration and cooling. We’ve analyzed our total cost of ownership and the machine delivers favorable economics for our production volume. The four-station configuration provides good balance between speed and accessibility for maintenance. Parts availability has been adequate, and the machine documentation is comprehensive. I would recommend this equipment for facilities looking for reliable one-step ISBM capability without the premium pricing of European brands.”<\/p>\n<\/div>\n

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Y<\/div>\n
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Yuki Tanaka<\/h4>\n

Production Supervisor, Japan<\/p>\n<\/div>\n<\/div>\n

\u2605\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We use this machine for specialty food packaging bottles and have been satisfied with its performance. The precision of the injection molding stage produces preforms with excellent neck finish quality, which is critical for our threaded closures. Our operators appreciate the safety features and the ergonomic design of the control panel. The machine integrates well with our upstream material handling and downstream labeling equipment. We’ve successfully processed both virgin PET and recycled content blends, achieving good bottle aesthetics with both material types. Maintenance intervals are reasonable and routine servicing is manageable with standard technical skills.”<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Projektin tapaustutkimukset<\/span><\/h2>\n

Real-world implementations demonstrating versatility and performance<\/p>\n

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Premium Cosmetics Packaging<\/h3>\n

Luxury Skincare Brand, South Korea<\/p>\n<\/div>\n

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Challenge:<\/strong> A luxury skincare brand required high-clarity PET bottles with precise neck finishes for their premium serum line, demanding pharmaceutical-grade cleanliness and zero visual defects.<\/p>\n

Solution:<\/strong> Deployed EP-HGYS200-V4 with specialized molds for 30ml and 50ml bottles. Optimized temperature profiles for crystal clarity and configured servo parameters for consistent neck dimensions.<\/p>\n

Results:<\/strong> Achieved 99.7% first-pass quality rate, eliminated contamination issues, and reduced production costs by 22% compared to their previous two-step process. The brand successfully launched in premium retail channels.<\/p>\n<\/div>\n<\/div>\n

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Pharmaceutical Bottle Production<\/h3>\n

GMP-Certified Facility, India<\/p>\n<\/div>\n

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Challenge:<\/strong> Pharmaceutical manufacturer needed GMP-compliant production for various medication bottles (100ml-500ml) with stringent quality controls and full traceability.<\/p>\n

Solution:<\/strong> Integrated EP-HGYS200-V4 into cleanroom environment with validation protocols. Implemented automated inspection systems and batch tracking through the PLC interface.<\/p>\n

Results:<\/strong> Successfully passed regulatory audits, achieved 100% lot traceability, and produces 450,000 bottles monthly across six SKUs. Quick changeover capability enables flexible production scheduling.<\/p>\n<\/div>\n<\/div>\n

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Specialty Beverage Bottles<\/h3>\n

Craft Beverage Company, United States<\/p>\n<\/div>\n

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Challenge:<\/strong> Craft beverage producer wanted distinctive bottle designs for their premium juice line, requiring frequent design iterations and small to medium production runs.<\/p>\n

Solution:<\/strong> Utilized EP-HGYS200-V4’s flexibility for rapid prototyping and production. Developed custom molds for unique bottle shapes ranging from 250ml to 750ml with embossed branding.<\/p>\n

Results:<\/strong> Reduced new product development cycle from 8 weeks to 3 weeks, successfully launched five bottle variants, and expanded distribution to 12 states. Bottles’ visual appeal became a key brand differentiator.<\/p>\n<\/div>\n<\/div>\n

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Wide-Mouth Food Containers<\/h3>\n

Food Processing Company, Thailand<\/p>\n<\/div>\n

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Challenge:<\/strong> Food processor needed wide-mouth PET containers for sauces and condiments with excellent barrier properties and compatibility with hot-fill processes.<\/p>\n

Solution:<\/strong> Configured EP-HGYS200-V4 for large neck diameter molds with specialized wall thickness distribution. Optimized cooling parameters for dimensional stability during hot-fill applications.<\/p>\n

Results:<\/strong> Produced containers meeting hot-fill specifications up to 85\u00b0C, achieved excellent seal integrity, and enabled the customer to replace glass packaging with lightweight PET, reducing shipping costs by 35%.<\/p>\n<\/div>\n<\/div>\n

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Personal Care Product Line<\/h3>\n

Contract Packager, Mexico<\/p>\n<\/div>\n

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Challenge:<\/strong> Contract manufacturer serving multiple brands needed versatile production capability for shampoos, lotions, and body washes across varying bottle sizes and designs.<\/p>\n

Solution:<\/strong> Implemented EP-HGYS200-V4 as core production asset with comprehensive mold library. Established standardized changeover procedures and operator training programs.<\/p>\n

Results:<\/strong> Serves 15 different brands with 40+ bottle variants, completes changeovers in under 75 minutes, and maintains 96% overall equipment effectiveness. Won new contracts based on production flexibility.<\/p>\n<\/div>\n<\/div>\n

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Sustainable Packaging Initiative<\/h3>\n

Consumer Goods Brand, Germany<\/p>\n<\/div>\n

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Challenge:<\/strong> Brand transitioning to recycled PET content needed production equipment capable of processing rPET while maintaining quality standards and achieving lightweighting goals.<\/p>\n

Solution:<\/strong> Adapted EP-HGYS200-V4 processing parameters for 50% rPET content blends. Optimized injection and heating profiles to compensate for material variability while reducing bottle weight by 15%.<\/p>\n

Results:<\/strong> Successfully produces 100% of bottles with recycled content, achieved sustainability targets, reduced material costs, and received industry recognition for environmental leadership in packaging.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Usein kysytyt kysymykset<\/h2>\n
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What is the typical production cycle time for the EP-HGYS200-V4?<\/h3>\n

Cycle time varies based on bottle size and complexity, typically ranging from 12-25 seconds per complete cycle. For standard 500ml bottles, expect approximately 15-18 seconds. The four-station rotary design allows for overlapping operations, maximizing throughput efficiency compared to linear systems.<\/p>\n<\/div>\n

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Can this machine process materials other than PET?<\/h3>\n

Yes, the EP-HGYS200-V4 is designed for multi-material capability. While optimized for PET, it successfully processes PETG, and with appropriate parameter adjustments, can handle PC and PP. Each material requires specific temperature profiles, injection parameters, and blow pressure settings. Our technical team provides material-specific processing guides and can assist with parameter development for specialized applications.<\/p>\n<\/div>\n

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What are the facility requirements for installation?<\/h3>\n

The machine requires a floor space of approximately 5m \u00d7 3m with adequate clearance for mold changes and maintenance access. Utilities needed include 370-400V three-phase power, compressed air supply at 2.0-3.5 Mpa, cooling water at 0.4-0.6 Mpa pressure and 20-25\u00b0C temperature, and machine oil cooling water at 0.3-0.4 Mpa. A level, reinforced concrete foundation capable of supporting 13 tons is essential. Detailed installation specifications are provided with purchase.<\/p>\n<\/div>\n

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How long does mold changeover typically take?<\/h3>\n

Experienced operators can complete a full mold changeover in 60-90 minutes, including injection mold, blow mold, and stretch rod adjustments. This includes heating the new molds to operating temperature. Quick-change features in the mold mounting system minimize mechanical changeover time. For bottles with similar specifications, changeovers can be faster. We provide comprehensive changeover training and standardized procedures to optimize this process.<\/p>\n<\/div>\n

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What maintenance schedule is recommended?<\/h3>\n

Daily maintenance includes checking hydraulic oil levels, inspecting air pressure, and cleaning heating elements. Weekly tasks involve lubricating moving parts and checking servo system responsiveness. Monthly maintenance includes hydraulic filter replacement, detailed inspection of mold components, and system calibration verification. Annual maintenance requires comprehensive servo system inspection, replacement of wear components, and complete system recalibration. Detailed maintenance schedules and procedures are included in the operation manual.<\/p>\n<\/div>\n

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Is technical support available internationally?<\/h3>\n

Ever-Power provides comprehensive global technical support through our network of service engineers and remote diagnostics capabilities. Initial installation includes on-site training and commissioning by factory technicians. Ongoing support includes 24\/7 remote assistance via phone and video conference, with on-site service available for complex issues. We maintain spare parts inventory in key regions to minimize downtime. Technical documentation is available in multiple languages, and our team has experience supporting installations worldwide.<\/p>\n<\/div>\n

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What is the expected lifespan of the machine?<\/h3>\n

With proper maintenance, the EP-HGYS200-V4 has an expected operational lifespan of 15-20 years. Critical components like servo motors, hydraulic pumps, and control systems are sourced from reputable manufacturers known for longevity. The machine’s robust 13-ton frame is designed for long-term structural integrity. Regular preventive maintenance and timely replacement of wear components are key to maximizing machine lifespan. Many of our customers operate machines from our earlier model series that are still performing reliably after 12+ years.<\/p>\n<\/div>\n

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Can the machine be integrated with automated downstream equipment?<\/h3>\n

Yes, the EP-HGYS200-V4 is designed for seamless integration into automated production lines. The PLC system supports standard industrial communication protocols for coordination with labeling machines, filling equipment, and packaging systems. The discharge conveyor can be synchronized with downstream equipment, and the machine provides production count signals and status indicators for line control systems. We have successfully integrated this machine with various automated handling and processing equipment in customer facilities worldwide.<\/p>\n<\/div>\n

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Mit\u00e4 laadunvalvontaominaisuuksia koneeseen on sis\u00e4\u00e4nrakennettu?<\/h3>\n

The machine includes multiple quality control mechanisms: real-time monitoring of injection pressure and volume ensures consistent preform weight; temperature sensors throughout the heating system maintain optimal thermal conditions; pressure transducers verify blow molding parameters; the PLC system logs all critical parameters for traceability; and automated fault detection identifies deviations from set parameters. Optional vision inspection systems can be integrated for automated quality verification. These features work together to maintain high first-pass quality rates and minimize production of defective bottles.<\/p>\n<\/div>\n

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How does the energy efficiency compare to conventional systems?<\/h3>\n

The EP-HGYS200-V4’s triple servo pump system delivers significant energy savings compared to traditional constant-displacement hydraulic systems. Customers typically report 25-35% reduction in electrical consumption. The servo motors only consume power when performing work, unlike conventional pumps that run continuously. Additionally, the integrated one-step process eliminates the energy-intensive preform reheating required in two-step systems. The nano-far-infrared heating is more efficient than conventional band heaters. Over a typical five-year operating period, energy savings can represent a substantial portion of the total cost of ownership.<\/p>\n<\/div>\n

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What training is provided for operators and maintenance staff?<\/h3>\n

Ever-Power provides comprehensive training as part of the installation package. Initial training includes 5-7 days of on-site instruction covering machine operation, parameter optimization, mold changeover procedures, routine maintenance, and basic troubleshooting. We provide both hands-on training and detailed documentation. Advanced training for maintenance technicians covers hydraulic systems, servo technology, and PLC programming. Refresher training and specialized courses are available upon request. We also offer remote training sessions and have developed video training materials for ongoing staff development. Our goal is to ensure your team can operate and maintain the machine confidently and efficiently.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Tietoja Ever-Powerista<\/span><\/h2>\n

Two decades of excellence in blow molding machinery manufacturing<\/p>\n

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Ever-Power has dedicated over twenty years to the specialized development, manufacturing, and sales of blow molding machinery, accumulating extensive expertise in industry production, operations, and management. Through continuous innovation and systematic improvement of our manufacturing processes, we have secured multiple national patents and developed a comprehensive range of blow molding solutions.<\/p>\n

Our product portfolio spans diverse applications across cosmetics, beverages, edible oils, food packaging, pharmaceutical containers, and infant care products. We have engineered specialized blow molding machines capable of processing multiple materials including PET, PETG, PC, PCTG, and PP, with particular expertise in high-end applications for cosmetics, food, and pharmaceutical packaging where we maintain an industry-leading position.<\/p>\n

Our commitment to excellence is demonstrated through partnerships with prestigious brands including C’estbon, Haitian, Luhua, Walch, Blue Moon, Proya, Liby, Est\u00e9e Lauder, Walmart, and many other renowned companies. These collaborations validate our technology and reinforce our reputation for delivering reliable, high-quality packaging solutions.<\/p>\n

Ever-Power’s mission is to provide the best value and most comprehensive service in packaging machinery. We follow core principles of professionalism, focus, innovation, and mutual success. Our expert service team, composed of industry-leading professionals, has earned consistent recognition and praise from customers worldwide. Importantly, we have established a complete blow molding machine supply chain, incorporating durability, stability, and energy efficiency into every machine we produce, enabling us to provide one-stop service solutions to our valued customers.<\/p>\n