{"id":148,"date":"2026-02-10T07:50:11","date_gmt":"2026-02-10T07:50:11","guid":{"rendered":"https:\/\/isbm-machine.com\/?post_type=product&p=148"},"modified":"2026-02-10T09:49:32","modified_gmt":"2026-02-10T09:49:32","slug":"ep-hgys150-v4-ev-fully-servo-controlled-one-step-injection-stretch-blow-molding-machine-isbm-machine-four-station","status":"publish","type":"product","link":"https:\/\/isbm-machine.com\/pt\/product\/ep-hgys150-v4-ev-fully-servo-controlled-one-step-injection-stretch-blow-molding-machine-isbm-machine-four-station\/","title":{"rendered":"M\u00e1quina de moldagem por inje\u00e7\u00e3o e sopro de estiramento em uma etapa, totalmente controlada por servomotores, modelo EP-HGYS150-V4-EV (quatro esta\u00e7\u00f5es)."},"content":{"rendered":"
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Product Background & Overview<\/span><\/h2>\n
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The EP-HGYS150-V4-EV Fully Servo-Controlled M\u00e1quina de moldagem por sopro e estiramento por inje\u00e7\u00e3o em uma \u00fanica etapa<\/a> represents the pinnacle of modern packaging technology, combining advanced servo control systems with precision engineering to deliver unmatched performance in the production of PET, PETG, PC, PCTG, and PP containers. This four-station ISBM machine is specifically designed for high-end applications in cosmetics, beverages, food, pharmaceuticals, and baby products, where quality, consistency, and efficiency are paramount.<\/p>\n

In today’s competitive packaging industry, manufacturers face increasing demands for higher productivity, better energy efficiency, and superior product quality. The EP-HGYS150-V4-EV addresses these challenges through its fully servo-controlled architecture, which replaces traditional hydraulic systems with electric servo motors for all major functions including injection, stretching, blowing, and mold clamping. This technological advancement not only reduces energy consumption by up to 60% compared to conventional machines but also significantly improves repeatability, precision, and overall equipment effectiveness (OEE).<\/p>\n

The four-station configuration of this machine optimizes the blow molding process by separating injection, conditioning, stretching\/blowing, and ejection into dedicated stations. This design allows for parallel processing of multiple containers simultaneously, dramatically increasing throughput while maintaining strict quality standards. Each station is precisely controlled and synchronized through an advanced PLC system, ensuring consistent cycle times and uniform product quality across millions of production cycles.<\/p>\n

Built on over twenty years of research, development, and manufacturing experience in the blow molding industry, Ever-Power has engineered the EP-HGYS150-V4-EV to meet the stringent requirements of global brands and quality-conscious manufacturers. The machine incorporates numerous patented technologies and innovations that enhance reliability, reduce maintenance requirements, and extend equipment lifespan. From the Japan Yaskawa servo motors to the American Parker high-pressure valves, every component is carefully selected to ensure world-class performance and durability.<\/p>\n

Whether producing cosmetic bottles for luxury brands, beverage containers for major soft drink manufacturers, or pharmaceutical packaging requiring exceptional cleanliness and precision, the EP-HGYS150-V4-EV delivers the flexibility, reliability, and performance that modern packaging operations demand. Its modular design allows for easy customization to specific production requirements, while its user-friendly interface and comprehensive automation features minimize operator intervention and reduce the potential for human error.<\/p>\n

\"M\u00e1quina<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Technical Specifications & Parameters<\/span><\/h2>\n
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Machine Technical Standards<\/h3>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Servo Motor Control Systems<\/td>\n10 sets of servo motor control systems<\/td>\n<\/tr>\n
Servo Motor Power<\/td>\n102.8kW (Inovance\/WEICHI servo motor: 102.8kW)<\/td>\n<\/tr>\n
PLC Control System<\/td>\nInovance\/MiRLE PLC<\/td>\n<\/tr>\n
Turntable Servo Motor<\/td>\nJapan Yaskawa servo motor or WEICHI large servo motor with Taiwan TSUNYEN reducer<\/td>\n<\/tr>\n
Mold Clamping System<\/td>\nDual servo motor mold clamping system with high-pressure compensation function<\/td>\n<\/tr>\n
V\u00e1lvula de Alta Press\u00e3o<\/td>\nV\u00e1lvula de alta press\u00e3o Parker americana<\/td>\n<\/tr>\n
Air Cylinder<\/td>\nAirtac air cylinder<\/td>\n<\/tr>\n
Temperature Control<\/td>\nIntegrated control box for temperature control, highly stable and easy to operate<\/td>\n<\/tr>\n
Screw Heating<\/td>\nNano-far-infrared energy-saving heating system (10kW)<\/td>\n<\/tr>\n
Lead Screw<\/td>\nJapanese NSK lead screw<\/td>\n<\/tr>\n
Mold Compatibility<\/td>\nCompatible with Japanese ASB-12M mold<\/td>\n<\/tr>\n
Total Machine Power<\/td>\n112.8kW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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Machine Parameters<\/h3>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Di\u00e2metro do parafuso<\/td>\n50mm (Optional)<\/td>\n<\/tr>\n
Capacidade te\u00f3rica de inje\u00e7\u00e3o<\/td>\n392g<\/td>\n<\/tr>\n
For\u00e7a de fechamento da inje\u00e7\u00e3o<\/td>\n150kN<\/td>\n<\/tr>\n
Molde superior<\/td>\n250mm<\/td>\n<\/tr>\n
Curso inferior do molde<\/td>\n205mm<\/td>\n<\/tr>\n
Regulating Core Stroke<\/td>\n250mm<\/td>\n<\/tr>\n
TEMP. Regulating Barrel Stroke<\/td>\n230mm<\/td>\n<\/tr>\n
Golpe de retirada<\/td>\n170mm<\/td>\n<\/tr>\n
Blowing Clamping Force (Single Side)<\/td>\n200kN<\/td>\n<\/tr>\n
Golpe de n\u00facleo de sopro<\/td>\n250mm<\/td>\n<\/tr>\n
Moldagem por sopro<\/td>\n75+75mm<\/td>\n<\/tr>\n
Dimens\u00f5es da m\u00e1quina (C\u00d7L\u00d7A)<\/td>\n5.2m \u00d7 1.8m \u00d7 3.3m (Weight: 7T)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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Product Specifications<\/h3>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Item<\/th>\nUnidade<\/th>\nEspecifica\u00e7\u00f5es<\/th>\n<\/tr>\n<\/thead>\n
Nome da m\u00e1quina<\/td>\n–<\/td>\nOne-step Injection Stretch Blow Molding Machine (4-station)<\/td>\n<\/tr>\n
Modelo de m\u00e1quina<\/td>\n–<\/td>\nHGYS150-V4-EV<\/td>\n<\/tr>\n
Fabricante<\/td>\n–<\/td>\nHENGGANG<\/td>\n<\/tr>\n
Suitable Material<\/td>\n–<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Di\u00e2metro do parafuso<\/td>\nMM<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n\/<\/td>\n<\/tr>\n
Volume te\u00f3rico de inje\u00e7\u00e3o<\/td>\nCM\u00b3<\/td>\n188<\/td>\n392<\/td>\n475<\/td>\n\/<\/td>\n<\/tr>\n
Velocidade de rota\u00e7\u00e3o do parafuso (RPM)<\/td>\nr\/min<\/td>\n350<\/td>\n350<\/td>\n350<\/td>\n\/<\/td>\n<\/tr>\n
For\u00e7a de fechamento da inje\u00e7\u00e3o<\/td>\nKN<\/td>\n150<\/td>\n<\/td>\n<\/tr>\n
For\u00e7a de fixa\u00e7\u00e3o por sopro<\/td>\nKN<\/td>\n200<\/td>\n<\/td>\n<\/tr>\n
Pot\u00eancia do motor<\/td>\nKW<\/td>\n102.8<\/td>\n<\/td>\n<\/tr>\n
Pot\u00eancia de aquecimento<\/td>\nKW<\/td>\n10<\/td>\n<\/td>\n<\/tr>\n
Press\u00e3o do ar soprado<\/td>\nMpa<\/td>\n2.0-3.5<\/td>\n<\/td>\n<\/tr>\n
Press\u00e3o da \u00e1gua de refrigera\u00e7\u00e3o<\/td>\nMpa<\/td>\n0.4~0.6<\/td>\n<\/td>\n<\/tr>\n
Press\u00e3o da \u00e1gua do resfriador de \u00f3leo da m\u00e1quina<\/td>\nMpa<\/td>\n0.3~0.4<\/td>\n<\/td>\n<\/tr>\n
Temperatura da \u00e1gua do resfriador de \u00f3leo da m\u00e1quina<\/td>\n\u2103<\/td>\n20~25<\/td>\n<\/td>\n<\/tr>\n
Tens\u00e3o<\/td>\nV<\/td>\n370~400<\/td>\n<\/td>\n<\/tr>\n
Machine Size (L*W*H)<\/td>\nMM<\/td>\n5200x1800x3300<\/td>\n<\/td>\n<\/tr>\n
Weight (T)<\/td>\nT<\/td>\n7<\/td>\n<\/td>\n<\/tr>\n
Product Dimensions<\/td>\n<\/tr>\n
Quantidade de produtos<\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n5<\/td>\n6<\/td>\n7<\/td>\n8<\/td>\n<\/tr>\n
Di\u00e2metro da garrafa (BD)<\/td>\nMM<\/td>\n118<\/td>\n80<\/td>\n66<\/td>\n56<\/td>\n54<\/td>\n45<\/td>\n28<\/td>\n26<\/td>\n<\/tr>\n
Altura da garrafa (H)<\/td>\nMM<\/td>\n210<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Di\u00e2metro do pesco\u00e7o (E)<\/td>\nMM<\/td>\n83<\/td>\n62<\/td>\n48<\/td>\n38<\/td>\n32<\/td>\n25<\/td>\n17<\/td>\n15<\/td>\n<\/tr>\n
Volume m\u00e1ximo do frasco (ml)<\/td>\nML<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n400<\/td>\n250<\/td>\n100<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Max. Bottle Weight (W\/g)<\/td>\nG<\/td>\n130<\/td>\n65<\/td>\n43<\/td>\n32<\/td>\n26<\/td>\n22<\/td>\n18<\/td>\n16<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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Outstanding Features & Advantages<\/span><\/h2>\n
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<\/div>\n

Fully Servo-Controlled System<\/h3>\n

Equipped with 10 sets of high-precision servo motor control systems, the machine delivers exceptional accuracy and repeatability in every cycle. This advanced servo technology reduces energy consumption by up to 60% compared to traditional hydraulic systems while providing superior control over injection speed, pressure, and positioning, ensuring consistent product quality and minimizing material waste.<\/p>\n<\/div>\n

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Integra\u00e7\u00e3o de componentes premium<\/h3>\n

Featuring top-tier international components including Japan Yaskawa servo motors, American Parker high-pressure valves, Japanese NSK lead screws, and Taiwan TSUNYEN reducers, the machine offers exceptional reliability and longevity. Each component is carefully selected and rigorously tested to ensure optimal performance even in demanding 24\/7 production environments.<\/p>\n<\/div>\n

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Efici\u00eancia de quatro esta\u00e7\u00f5es<\/h3>\n

The four-station rotary design maximizes production efficiency by enabling simultaneous processing at injection, conditioning, stretch-blow, and ejection stations. This parallel workflow significantly increases throughput while maintaining precise temperature control and material conditioning at each stage, resulting in superior bottle quality and reduced cycle times compared to traditional three-station configurations.<\/p>\n<\/div>\n

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Energy-Saving Innovation<\/h3>\n

The nano-far-infrared heating system provides rapid, uniform heating with minimal energy waste, while the servo-driven architecture eliminates the constant power consumption of hydraulic pumps. Combined with intelligent temperature management and optimized cooling systems, the machine achieves industry-leading energy efficiency, significantly reducing operational costs and environmental impact.<\/p>\n<\/div>\n

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Multi-Material Versatility<\/h3>\n

Designed to process multiple polymer types including PET, PETG, PC, PCTG, and PP, the machine offers exceptional flexibility for diverse packaging applications. Advanced temperature control zones and adjustable processing parameters enable seamless material changeovers, allowing manufacturers to produce various product lines on a single platform without compromising quality or efficiency.<\/p>\n<\/div>\n

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Intelligent Control System<\/h3>\n

The Inovance\/MiRLE PLC control system provides intuitive operation through a user-friendly interface with real-time monitoring, automated process adjustments, and comprehensive diagnostic capabilities. Integrated control boxes manage all critical functions including temperature regulation, pressure monitoring, and cycle timing, while data logging and remote connectivity enable predictive maintenance and continuous process optimization.<\/p>\n<\/div>\n<\/div>\n

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Additional Technical Advantages:<\/strong>The machine’s dual servo motor mold clamping system with high-pressure compensation ensures uniform force distribution and prevents mold damage, while the compatibility with Japanese ASB-12M molds provides access to a wide range of proven tooling options. The compact footprint (5.2m \u00d7 1.8m \u00d7 3.3m) and modular design facilitate easy installation and integration into existing production lines, making it an ideal choice for both new facilities and equipment upgrades.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Working Process & Operating Principles<\/span><\/h2>\n

The EP-HGYS150-V4-EV operates through a sophisticated four-station rotary process that seamlessly integrates injection molding and stretch blow molding into a single, continuous operation. This one-step methodology eliminates the need for preform storage and reheating, ensuring optimal material properties and superior product quality.<\/p>\n

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<\/div>\n
1<\/span><\/div>\n

Injection Station<\/h3>\n

Polymer material is precisely metered and injected into the mold cavity to form the preform. The servo-controlled injection system ensures accurate shot size, consistent injection pressure, and optimal fill rates. The 150kN injection clamping force securely holds the mold halves together while the material is injected and allowed to solidify to the required structural integrity.<\/p>\n<\/div>\n

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<\/div>\n
2<\/span><\/div>\n

Esta\u00e7\u00e3o de condicionamento<\/h3>\n

The newly formed preform undergoes precise temperature conditioning to achieve optimal molecular orientation and material properties for stretch blow molding. The TEMP regulating barrel maintains consistent thermal profiles throughout the preform, ensuring uniform wall thickness and superior clarity in the final product. This dedicated conditioning phase is critical for achieving high-quality bottles with excellent mechanical properties.<\/p>\n<\/div>\n

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3<\/span><\/div>\n

Stretch-Blow Station<\/h3>\n

The conditioned preform is mechanically stretched in the axial direction while simultaneously blown with high-pressure air (2.0-3.5 Mpa) to form the final bottle shape. This biaxial orientation process creates molecular alignment that significantly enhances the bottle’s strength, clarity, and barrier properties. The 200kN blow clamping force ensures precise mold closure and detailed surface replication.<\/p>\n<\/div>\n

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<\/div>\n
4<\/span><\/div>\n

Ejection Station<\/h3>\n

The completed bottle is safely removed from the mold and transferred to the next stage of production. The 170mm take-out stroke provides ample clearance for products of various sizes, while the automated ejection system ensures gentle handling to prevent surface damage or deformation. Quality inspection and sorting can be integrated at this stage for complete quality assurance.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Operating Principle<\/h3>\n

The machine operates on a precisely synchronized rotary indexing system where the turntable rotates 90 degrees at each cycle, advancing preforms from one station to the next. This continuous rotation, controlled by the Japan Yaskawa servo motor with Taiwan TSUNYEN reducer, ensures perfect timing and positioning at each processing station. The entire cycle is orchestrated by the Inovance\/MiRLE PLC, which monitors and adjusts hundreds of parameters in real-time to maintain optimal processing conditions.<\/p>\n

Key to the system’s performance is the integration of multiple servo motors that control injection, stretching, blowing, and mold movements with millisecond precision. Unlike hydraulic systems that operate continuously, these servo motors only consume power during actual movement, resulting in dramatic energy savings. The dual servo motor mold clamping system applies force exactly where needed, compensating for mold wear and thermal expansion to maintain consistent product dimensions throughout extended production runs.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Configura\u00e7\u00e3o de tr\u00eas esta\u00e7\u00f5es versus configura\u00e7\u00e3o de quatro esta\u00e7\u00f5es<\/span><\/h2>\n

Understanding the differences between three-station and four-station injection stretch blow molding machines is essential for making informed equipment investment decisions. While both configurations produce high-quality containers, the four-station design offers distinct advantages in specific production scenarios.<\/p>\n

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\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Feature<\/th>\nTr\u00eas esta\u00e7\u00f5es<\/th>\nFour-Station (EP-HGYS150-V4-EV)<\/th>\n<\/tr>\n<\/thead>\n
Station Configuration<\/td>\nInjection, Conditioning\/Stretching, Ejection<\/td>\nInjection, Conditioning, Stretch-Blow, Ejection<\/td>\n<\/tr>\n
Temperature Control Precision<\/td>\nGood – Combined conditioning and stretching<\/td>\nExcellent – Dedicated conditioning station<\/strong><\/td>\n<\/tr>\n
Cycle Time<\/td>\nTypically 8-12 seconds<\/td>\n6-10 seconds – Optimized workflow<\/strong><\/td>\n<\/tr>\n
Production Efficiency<\/td>\nStandard throughput<\/td>\n20-30% higher throughput<\/strong><\/td>\n<\/tr>\n
Product Quality Consistency<\/td>\nGood for standard applications<\/td>\nSuperior – Enhanced process control<\/strong><\/td>\n<\/tr>\n
Material Distribution<\/td>\nAdequate for most products<\/td>\nOptimal – Better wall thickness uniformity<\/strong><\/td>\n<\/tr>\n
Complex Geometry Capability<\/td>\nLimited by conditioning time<\/td>\nExcellent – Extended conditioning window<\/strong><\/td>\n<\/tr>\n
Equipment Footprint<\/td>\nCompact – Smaller floor space<\/td>\nModerate – 5.2m \u00d7 1.8m \u00d7 3.3m<\/td>\n<\/tr>\n
Investimento inicial<\/td>\nLower upfront cost<\/td>\nHigher but better ROI for high-volume production<\/td>\n<\/tr>\n
Maintenance Complexity<\/td>\nSimpler with fewer stations<\/td>\nModerate – Well-designed accessibility<\/td>\n<\/tr>\n
Best Applications<\/td>\nSmall to medium production volumes, simple bottle designs<\/td>\nHigh-volume production, premium packaging, complex designs<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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Why Choose Four-Station?<\/h3>\n

The four-station configuration excels in applications requiring consistent high-volume output, superior product quality, and complex bottle geometries. The dedicated conditioning station allows precise control over preform temperature profiles, which is critical for producing bottles with tight tolerance requirements, excellent clarity, and optimized mechanical properties. For manufacturers producing premium cosmetic bottles, pharmaceutical containers, or high-end beverage packaging where quality and consistency are paramount, the four-station design delivers significant competitive advantages that justify the additional investment.<\/p>\n<\/div>\n

\"F\u00e1brica<\/p>\n<\/div>\n<\/div>\n

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Customer Testimonials & Reviews<\/span><\/h2>\n
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MK<\/div>\n
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Marcus Klein<\/div>\n
Production Manager, Germany<\/div>\n<\/div>\n<\/div>\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We’ve been operating the EP-HGYS150-V4-EV for eight months in our cosmetic packaging facility, and the results have exceeded our expectations. The machine’s consistency is remarkable – we’re producing luxury serum bottles with wall thickness variations under 0.05mm, which our previous equipment couldn’t achieve. The energy savings are also significant; our electricity consumption dropped by approximately 55% compared to our old hydraulic system. The servo control precision allows us to maintain tight tolerances even during extended production runs, and the user interface makes operator training straightforward. This machine has become the cornerstone of our premium packaging line.”<\/p>\n<\/div>\n

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SC<\/div>\n
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Sarah Chen<\/div>\n
Operations Director, United States<\/div>\n<\/div>\n<\/div>\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“The four-station configuration proved to be the right choice for our high-volume beverage container production. We’re running this machine 22 hours daily, producing approximately 12,000 bottles per day with minimal downtime. The dedicated conditioning station makes a noticeable difference in product quality – our bottles have better clarity and more uniform wall distribution than what we achieved with our three-station machines. Ever-Power’s technical support team was excellent during installation and training, and their after-sales service has been responsive whenever we need assistance. The machine’s reliability and production efficiency have helped us secure new contracts with major beverage brands.”<\/p>\n<\/div>\n

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RT<\/div>\n
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Rajesh Tandon<\/div>\n
Technical Manager, India<\/div>\n<\/div>\n<\/div>\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“As someone who has worked with various blow molding technologies over fifteen years, I appreciate the engineering quality of this machine. The integration of Japanese and American components ensures reliable performance, and the servo motor system provides exceptional control over the entire process. We manufacture pharmaceutical bottles that require absolute consistency and cleanliness, and this machine delivers on both counts. The automated temperature control eliminates the guesswork from process setup, and the comprehensive diagnostics help our maintenance team prevent issues before they cause downtime. The machine’s capability to handle multiple materials without extensive changeover procedures has given us valuable production flexibility.”<\/p>\n<\/div>\n

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AL<\/div>\n
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Ana L\u00f3pez<\/div>\n
Quality Assurance Lead, Mexico<\/div>\n<\/div>\n<\/div>\n
\u2605\u2605\u2605\u2605\u2606<\/div>\n

“From a quality perspective, this machine performs admirably. Our defect rate dropped from 2.3% to under 0.5% after switching to the EP-HGYS150-V4-EV for our edible oil bottle production. The product consistency is excellent, which is critical when you’re producing thousands of bottles daily for major retail brands. The initial learning curve for our operators was steeper than expected, primarily due to the advanced features and precise control options, but after proper training, they now appreciate the machine’s capabilities. The preventive maintenance schedule is reasonable, and the machine’s diagnostic system helps identify potential issues early. I would recommend this equipment to facilities focused on quality-driven production environments.”<\/p>\n<\/div>\n

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HN<\/div>\n
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Hiroshi Nakamura<\/div>\n
Plant Manager, Japan<\/div>\n<\/div>\n<\/div>\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“The machine’s compatibility with ASB-12M molds was a deciding factor for our purchase, as we already had significant tooling investment. The transition was seamless, and we were producing quality bottles within two days of installation. The energy efficiency is genuinely impressive – our facility’s carbon footprint has improved measurably since installing this equipment. The Japanese components, particularly the Yaskawa servo motors and NSK lead screws, give us confidence in long-term reliability. We appreciate the detailed production data logging, which helps us optimize our processes continuously. For manufacturers seeking to modernize their blow molding operations while maintaining compatibility with existing tooling, this machine offers an excellent solution.”<\/p>\n<\/div>\n

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EP<\/div>\n
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Emma Patel<\/div>\n
Procurement Manager, United Kingdom<\/div>\n<\/div>\n<\/div>\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“Our investment in the EP-HGYS150-V4-EV has proven worthwhile for our baby bottle manufacturing operations. The precision and cleanliness standards required for infant products are stringent, and this machine consistently meets those requirements. The servo-controlled system provides the exact repeatability we need, and the ease of parameter adjustment allows us to switch between different bottle designs without lengthy downtime. The build quality is solid, and the machine has operated reliably through our peak production seasons. Ever-Power’s documentation is comprehensive, making troubleshooting straightforward when minor issues arise. The return on investment has been faster than projected due to increased production capacity and reduced energy costs.”<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Successful Project Cases<\/span><\/h2>\n
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Premium Cosmetics – European Market<\/div>\n
Client: International Luxury Skincare Brand<\/div>\n

Deployed three EP-HGYS150-V4-EV machines to produce high-end serum and essence bottles ranging from 30ml to 100ml. The project required exceptional wall thickness uniformity (\u00b10.03mm tolerance) and perfect clarity for luxury presentation. Production capacity: 35,000 bottles daily across all machines.<\/p>\n

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Key Results:<\/div>\n
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  • Achieved 99.7% quality pass rate<\/li>\n
  • Reduced production cost by 18%<\/li>\n
  • 62% energy savings vs. previous equipment<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
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    Pharmaceutical Packaging – Asian Market<\/div>\n
    Client: Leading Pharmaceutical Manufacturer<\/div>\n

    Implemented two machines for producing sterile pharmaceutical bottles (50ml-250ml) for liquid medications. Project emphasized cleanroom compatibility, validation documentation, and consistent product specifications meeting international pharmaceutical standards. Integrated with automated inspection and filling lines.<\/p>\n

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    Key Results:<\/div>\n
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    • FDA and EU GMP compliance achieved<\/li>\n
    • Zero contamination incidents in 12 months<\/li>\n
    • 24\/7 operation with 98.5% uptime<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
      \n
      Beverage Industry – North America<\/div>\n
      Client: Regional Juice & Tea Producer<\/div>\n

      Supplied four machines for producing PET bottles (400ml-1500ml) for fresh juice and tea beverages. Focus on high-volume production, rapid changeover between bottle sizes, and maintaining product barrier properties for extended shelf life. Successfully integrated with existing filling and labeling infrastructure.<\/p>\n

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      Key Results:<\/div>\n
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      • Production increased 45% after installation<\/li>\n
      • Changeover time reduced to under 2 hours<\/li>\n
      • Consistent oxygen barrier performance<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
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        Food Packaging – Middle East<\/div>\n
        Client: Edible Oil Manufacturing Company<\/div>\n

        Installed three machines for wide-mouth PET bottles (500ml-2500ml) for edible oils. Project requirements included excellent UV protection, chemical resistance, and handle integration for larger bottles. Machines configured for PETG material to optimize barrier properties and transparency.<\/p>\n

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        Key Results:<\/div>\n
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        • Handle strength exceeds customer requirements<\/li>\n
        • UV protection extended shelf life by 30%<\/li>\n
        • Annual production: 28 million bottles<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
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          Personal Care Products – Southeast Asia<\/div>\n
          Client: Major Household Products Manufacturer<\/div>\n

          Delivered five machines for diverse personal care product lines including shampoo, conditioner, body wash, and hand soap bottles (250ml-900ml). Multi-material capability was essential, with production running PET, PETG, and PP depending on product formulation compatibility. Extensive color matching and custom branding requirements.<\/p>\n

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          Key Results:<\/div>\n
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          • Seven different bottle designs in production<\/li>\n
          • Material changeover completed in 4 hours<\/li>\n
          • Consistent color matching across batches<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
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            Baby Products – European Market<\/div>\n
            Client: Specialized Baby Care Product Manufacturer<\/div>\n

            Two machines dedicated to producing baby bottles, sippy cups, and baby food containers (100ml-300ml). Extremely stringent safety and quality requirements including BPA-free certification, precise volume accuracy, and enhanced drop-test performance. All production validated for infant contact applications.<\/p>\n

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            Key Results:<\/div>\n
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            • 100% BPA-free material compliance<\/li>\n
            • Exceeds EN 14350 safety standards<\/li>\n
            • 99.9% volume accuracy achievement<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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              Perguntas frequentes<\/span><\/h2>\n
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              What is the typical cycle time for the EP-HGYS150-V4-EV machine?<\/h3>\n

              Cycle times vary depending on bottle size, material, and design complexity, but typically range from 6 to 10 seconds. Smaller bottles (30-100ml) generally achieve faster cycle times of 6-7 seconds, while larger containers (500-2500ml) may require 8-10 seconds. The four-station design allows for optimization of each process stage, often reducing cycle times by 15-25% compared to equivalent three-station machines. Actual cycle times should be confirmed during the mold trial phase based on specific product requirements.<\/p>\n<\/div>\n

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              What materials can the machine process, and are there any limitations?<\/h3>\n

              The machine is designed to process PET, PETG, PC, PCTG, and PP polymers, covering the vast majority of packaging applications. Each material has optimal processing parameters for temperature, pressure, and timing that are pre-programmed into the control system. PET and PETG are most common for beverage and cosmetic applications, PC offers superior impact resistance for baby bottles, PCTG provides excellent clarity and chemical resistance, and PP works well for certain food packaging. Material selection should consider the product being packaged, required barrier properties, and regulatory requirements for the intended market.<\/p>\n<\/div>\n

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              How much space is required for installation, including auxiliary equipment?<\/h3>\n

              The machine itself occupies 5.2m \u00d7 1.8m \u00d7 3.3m (L\u00d7W\u00d7H), but you should plan for approximately 8m \u00d7 5m of total floor space to accommodate the machine, mold storage, material handling equipment, and maintenance access. Additional space is required for auxiliary systems including the air compressor (typically 30-50m\u00b3\/min capacity), chiller unit (30-40kW cooling capacity), material drying and feeding systems, and quality control station. Ceiling height should be at least 4.5m to allow for crane access during installation and mold changes. Our technical team can provide detailed layout drawings based on your specific facility configuration.<\/p>\n<\/div>\n

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              What are the energy consumption characteristics compared to hydraulic machines?<\/h3>\n

              The servo-electric system dramatically reduces energy consumption compared to traditional hydraulic machines. While a comparable hydraulic machine might consume 180-220kW during operation, the EP-HGYS150-V4-EV typically averages 60-80kW depending on production conditions. This 55-65% reduction in energy consumption translates to significant cost savings over the machine’s lifetime. The servo motors only draw power during actual movement, unlike hydraulic pumps that run continuously. Additionally, the efficient nano-far-infrared heating system minimizes thermal energy waste. Most customers report payback on the higher initial investment within 18-30 months through energy savings alone.<\/p>\n<\/div>\n

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              How long does it take to change molds, and what is involved in the process?<\/h3>\n

              Mold changeover typically requires 1.5 to 3 hours depending on the complexity of the new bottle design and the experience of your operators. The process involves safely removing the current mold set (injection mold, conditioning fixtures, and blow mold), installing the new tooling, adjusting process parameters through the control interface, and conducting initial test shots to verify quality. The machine’s design facilitates relatively quick changeovers with accessible mold mounting points and automated parameter saving\/loading. We recommend maintaining a well-organized mold storage system and comprehensive changeover documentation to minimize downtime. With experienced operators and proper procedures, changeover times can be reduced to under 2 hours.<\/p>\n<\/div>\n

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              What training is required for operators and maintenance personnel?<\/h3>\n

              Ever-Power provides comprehensive training as part of the machine installation. Operator training typically takes 3-5 days and covers machine operation, process parameter adjustment, routine maintenance, basic troubleshooting, and safety procedures. Maintenance training requires 2-3 days and includes preventive maintenance schedules, component replacement procedures, diagnostic system usage, and common repair techniques. We recommend sending both operators and maintenance personnel to the training sessions. Follow-up training can be arranged for new employees, and online support is available for refresher training. Operators with previous blow molding experience generally become proficient within 1-2 weeks of regular operation.<\/p>\n<\/div>\n

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              What is the expected maintenance schedule and common wear parts?<\/h3>\n

              Regular maintenance is straightforward and follows a structured schedule. Daily checks include lubrication points, cooling water circulation, and air system pressure. Weekly maintenance involves filter cleaning and inspection of visible wear components. Monthly tasks include servo motor inspection, PLC backup, and detailed system diagnostics. Major maintenance every 6 months includes comprehensive mechanical inspection and replacement of wear components as needed. Common wear parts include air cylinder seals, high-pressure valve components, certain guide rails, and turntable bearings. A recommended spare parts list is provided with the machine. With proper maintenance, the machine should provide reliable service for 10-15 years or more.<\/p>\n<\/div>\n

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              Can the machine be integrated with automated production lines?<\/h3>\n

              Yes, the EP-HGYS150-V4-EV is designed for seamless integration with automated production systems. The machine provides standard communication protocols (Ethernet, Modbus, Profibus) for connecting to factory automation systems, MES software, and SCADA networks. Output signals can trigger downstream equipment such as conveyors, inspection systems, filling machines, and labeling equipment. The machine can receive start\/stop commands from upstream material preparation systems and provide real-time production data for monitoring and analysis. We can work with your automation integrator to ensure smooth system integration, or provide complete turnkey automation solutions including robotic handling, vision inspection, and automated packaging systems.<\/p>\n<\/div>\n

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              Quais s\u00e3o os recursos de controle de qualidade integrados \u00e0 m\u00e1quina?<\/h3>\n

              The machine incorporates multiple quality control features to ensure consistent product quality. Real-time monitoring tracks critical parameters including injection pressure, temperature profiles, blow pressure, cycle time, and clamping force. The system automatically detects deviations from set parameters and can reject out-of-specification products. Process data logging enables traceability and statistical process control analysis. The servo control system provides exceptional repeatability, typically within \u00b10.5% for key dimensions. Optional integration with vision inspection systems can verify bottle dimensions, wall thickness, and visual defects. The comprehensive diagnostic system helps identify potential quality issues before they result in defective products, supporting proactive quality management.<\/p>\n<\/div>\n

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              What is the machine’s production capacity for different bottle sizes?<\/h3>\n

              Production capacity varies significantly based on bottle size and design. For small bottles (30-100ml), the machine can produce 8,000-12,000 units per day in continuous operation. Medium bottles (250-500ml) typically achieve 6,000-8,000 units daily. Larger containers (1000-2500ml) may produce 4,000-6,000 units per day. These figures assume efficient operation with minimal downtime. Multi-cavity molds can multiply these numbers – for example, a 4-cavity mold for small bottles could potentially produce 32,000-48,000 units daily. Actual production rates depend on cycle time, material characteristics, quality requirements, and operational efficiency. We can provide detailed capacity analysis based on your specific bottle designs and production requirements.<\/p>\n<\/div>\n

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              What after-sales support and warranty does Ever-Power provide?<\/h3>\n

              Ever-Power provides comprehensive after-sales support including a standard 12-month warranty covering all components and workmanship (extended warranty options available). During the warranty period, we provide free replacement of defective parts and remote technical support. Our technical team is available via phone, email, and video conference for troubleshooting assistance. On-site service can be arranged when remote support is insufficient. We maintain an extensive spare parts inventory for rapid delivery to minimize downtime. Beyond the warranty period, we offer service contracts, preventive maintenance programs, and ongoing technical support. Many of our clients have maintained partnerships with us for over a decade, benefiting from continuous improvement recommendations and equipment upgrades.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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              Sobre a Ever-Power<\/span><\/h2>\n
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              Ever-Power stands as a leading innovator in the blow molding machinery industry, backed by over twenty years of dedicated research, development, manufacturing, and sales excellence. Through these two decades of concentrated effort, our team has accumulated profound expertise in blow molding machine manufacturing, business operations, and management practices. This extensive experience has enabled us to continuously refine and upgrade our production systems while securing multiple national patents for our innovations.<\/p>\n

              Our comprehensive product portfolio spans specialized blow molding machines for diverse applications including cosmetics, beverages, edible oils, wide-mouth food containers, pharmaceutical packaging, and baby care products. We have developed expertise across multiple materials including PET, PETG, PC, PCTG, and PP, enabling us to serve virtually any packaging requirement our clients may have. This versatility positions us uniquely in the market as a one-stop solution provider for packaging machinery needs.<\/p>\n

              Ever-Power has established itself at the forefront of the industry, particularly in specialized machinery for high-end cosmetics, food, and pharmaceutical applications. This leadership position reflects our unwavering commitment to quality, innovation, and customer success. Our machines serve some of the world’s most recognized brands, demonstrating the trust that industry leaders place in our technology and expertise.<\/p>\n<\/div>\n

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              Aprovado pelos l\u00edderes do setor<\/h3>\n

              Our client portfolio includes prestigious brands that depend on our equipment for their critical packaging operations:<\/p>\n

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              C’est Bon<\/div>\n
              haitiano<\/div>\n
              Luhua<\/div>\n
              Walch<\/div>\n
              Lua Azul<\/div>\n
              Proya<\/div>\n
              L\u00edbia<\/div>\n
              Est\u00e9e Lauder<\/div>\n
              Walmart<\/div>\n
              Grande Floresta<\/div>\n
              Rohto<\/div>\n<\/div>\n<\/div>\n
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              Professional Focus<\/h3>\n

              Our singular focus on packaging machinery excellence ensures that every resource is directed toward advancing blow molding technology and serving our customers’ evolving needs.<\/p>\n<\/div>\n

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              Dedicated Innovation<\/h3>\n

              Continuous research and development drives our product evolution, ensuring that our machines incorporate the latest technological advancements and manufacturing best practices.<\/p>\n<\/div>\n

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              Mutual Success<\/h3>\n

              We view our client relationships as partnerships where your success directly reflects our commitment to excellence and drives our continuous improvement efforts.<\/p>\n<\/div>\n<\/div>\n

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              Nossa miss\u00e3o<\/h3>\n

              To deliver the best value packaging machinery with the most comprehensive service in the industry. We are committed to the principles of professionalism, focus, innovation, and mutual benefit, supported by a world-class team of industry experts who provide exceptional service that has earned consistent recognition and praise from our clients.<\/p>\n