EP-HGYS150-V4-EV Fully Servo-Controlled One-Step Injection Stretch Blow Molding Machine ISBM Machine (Four-Station)

Machine Technical Standards

Machine Parameters

Product Specifications

Fully Servo-Controlled System

Equipped with 10 sets of high-precision servo motor control systems, the machine delivers exceptional accuracy and repeatability in every cycle. This advanced servo technology reduces energy consumption by up to 60% compared to traditional hydraulic systems while providing superior control over injection speed, pressure, and positioning, ensuring consistent product quality and minimizing material waste.

Premium Component Integration

Featuring top-tier international components including Japan Yaskawa servo motors, American Parker high-pressure valves, Japanese NSK lead screws, and Taiwan TSUNYEN reducers, the machine offers exceptional reliability and longevity. Each component is carefully selected and rigorously tested to ensure optimal performance even in demanding 24/7 production environments.

Four-Station Efficiency

The four-station rotary design maximizes production efficiency by enabling simultaneous processing at injection, conditioning, stretch-blow, and ejection stations. This parallel workflow significantly increases throughput while maintaining precise temperature control and material conditioning at each stage, resulting in superior bottle quality and reduced cycle times compared to traditional three-station configurations.

Energy-Saving Innovation

The nano-far-infrared heating system provides rapid, uniform heating with minimal energy waste, while the servo-driven architecture eliminates the constant power consumption of hydraulic pumps. Combined with intelligent temperature management and optimized cooling systems, the machine achieves industry-leading energy efficiency, significantly reducing operational costs and environmental impact.

Multi-Material Versatility

Designed to process multiple polymer types including PET, PETG, PC, PCTG, and PP, the machine offers exceptional flexibility for diverse packaging applications. Advanced temperature control zones and adjustable processing parameters enable seamless material changeovers, allowing manufacturers to produce various product lines on a single platform without compromising quality or efficiency.

Intelligent Control System

The Inovance/MiRLE PLC control system provides intuitive operation through a user-friendly interface with real-time monitoring, automated process adjustments, and comprehensive diagnostic capabilities. Integrated control boxes manage all critical functions including temperature regulation, pressure monitoring, and cycle timing, while data logging and remote connectivity enable predictive maintenance and continuous process optimization.

"We've been operating the EP-HGYS150-V4-EV for eight months in our cosmetic packaging facility, and the results have exceeded our expectations. The machine's consistency is remarkable - we're producing luxury serum bottles with wall thickness variations under 0.05mm, which our previous equipment couldn't achieve. The energy savings are also significant; our electricity consumption dropped by approximately 55% compared to our old hydraulic system. The servo control precision allows us to maintain tight tolerances even during extended production runs, and the user interface makes operator training straightforward. This machine has become the cornerstone of our premium packaging line."

"The four-station configuration proved to be the right choice for our high-volume beverage container production. We're running this machine 22 hours daily, producing approximately 12,000 bottles per day with minimal downtime. The dedicated conditioning station makes a noticeable difference in product quality - our bottles have better clarity and more uniform wall distribution than what we achieved with our three-station machines. Ever-Power's technical support team was excellent during installation and training, and their after-sales service has been responsive whenever we need assistance. The machine's reliability and production efficiency have helped us secure new contracts with major beverage brands."

"As someone who has worked with various blow molding technologies over fifteen years, I appreciate the engineering quality of this machine. The integration of Japanese and American components ensures reliable performance, and the servo motor system provides exceptional control over the entire process. We manufacture pharmaceutical bottles that require absolute consistency and cleanliness, and this machine delivers on both counts. The automated temperature control eliminates the guesswork from process setup, and the comprehensive diagnostics help our maintenance team prevent issues before they cause downtime. The machine's capability to handle multiple materials without extensive changeover procedures has given us valuable production flexibility."

"From a quality perspective, this machine performs admirably. Our defect rate dropped from 2.3% to under 0.5% after switching to the EP-HGYS150-V4-EV for our edible oil bottle production. The product consistency is excellent, which is critical when you're producing thousands of bottles daily for major retail brands. The initial learning curve for our operators was steeper than expected, primarily due to the advanced features and precise control options, but after proper training, they now appreciate the machine's capabilities. The preventive maintenance schedule is reasonable, and the machine's diagnostic system helps identify potential issues early. I would recommend this equipment to facilities focused on quality-driven production environments."

"The machine's compatibility with ASB-12M molds was a deciding factor for our purchase, as we already had significant tooling investment. The transition was seamless, and we were producing quality bottles within two days of installation. The energy efficiency is genuinely impressive - our facility's carbon footprint has improved measurably since installing this equipment. The Japanese components, particularly the Yaskawa servo motors and NSK lead screws, give us confidence in long-term reliability. We appreciate the detailed production data logging, which helps us optimize our processes continuously. For manufacturers seeking to modernize their blow molding operations while maintaining compatibility with existing tooling, this machine offers an excellent solution."

"Our investment in the EP-HGYS150-V4-EV has proven worthwhile for our baby bottle manufacturing operations. The precision and cleanliness standards required for infant products are stringent, and this machine consistently meets those requirements. The servo-controlled system provides the exact repeatability we need, and the ease of parameter adjustment allows us to switch between different bottle designs without lengthy downtime. The build quality is solid, and the machine has operated reliably through our peak production seasons. Ever-Power's documentation is comprehensive, making troubleshooting straightforward when minor issues arise. The return on investment has been faster than projected due to increased production capacity and reduced energy costs."

Deployed three EP-HGYS150-V4-EV machines to produce high-end serum and essence bottles ranging from 30ml to 100ml. The project required exceptional wall thickness uniformity (±0.03mm tolerance) and perfect clarity for luxury presentation. Production capacity: 35,000 bottles daily across all machines.

Implemented two machines for producing sterile pharmaceutical bottles (50ml-250ml) for liquid medications. Project emphasized cleanroom compatibility, validation documentation, and consistent product specifications meeting international pharmaceutical standards. Integrated with automated inspection and filling lines.

Supplied four machines for producing PET bottles (400ml-1500ml) for fresh juice and tea beverages. Focus on high-volume production, rapid changeover between bottle sizes, and maintaining product barrier properties for extended shelf life. Successfully integrated with existing filling and labeling infrastructure.

Installed three machines for wide-mouth PET bottles (500ml-2500ml) for edible oils. Project requirements included excellent UV protection, chemical resistance, and handle integration for larger bottles. Machines configured for PETG material to optimize barrier properties and transparency.

Delivered five machines for diverse personal care product lines including shampoo, conditioner, body wash, and hand soap bottles (250ml-900ml). Multi-material capability was essential, with production running PET, PETG, and PP depending on product formulation compatibility. Extensive color matching and custom branding requirements.

Two machines dedicated to producing baby bottles, sippy cups, and baby food containers (100ml-300ml). Extremely stringent safety and quality requirements including BPA-free certification, precise volume accuracy, and enhanced drop-test performance. All production validated for infant contact applications.

What is the typical cycle time for the EP-HGYS150-V4-EV machine?

Cycle times vary depending on bottle size, material, and design complexity, but typically range from 6 to 10 seconds. Smaller bottles (30-100ml) generally achieve faster cycle times of 6-7 seconds, while larger containers (500-2500ml) may require 8-10 seconds. The four-station design allows for optimization of each process stage, often reducing cycle times by 15-25% compared to equivalent three-station machines. Actual cycle times should be confirmed during the mold trial phase based on specific product requirements.

What materials can the machine process, and are there any limitations?

The machine is designed to process PET, PETG, PC, PCTG, and PP polymers, covering the vast majority of packaging applications. Each material has optimal processing parameters for temperature, pressure, and timing that are pre-programmed into the control system. PET and PETG are most common for beverage and cosmetic applications, PC offers superior impact resistance for baby bottles, PCTG provides excellent clarity and chemical resistance, and PP works well for certain food packaging. Material selection should consider the product being packaged, required barrier properties, and regulatory requirements for the intended market.

How much space is required for installation, including auxiliary equipment?

The machine itself occupies 5.2m × 1.8m × 3.3m (L×W×H), but you should plan for approximately 8m × 5m of total floor space to accommodate the machine, mold storage, material handling equipment, and maintenance access. Additional space is required for auxiliary systems including the air compressor (typically 30-50m³/min capacity), chiller unit (30-40kW cooling capacity), material drying and feeding systems, and quality control station. Ceiling height should be at least 4.5m to allow for crane access during installation and mold changes. Our technical team can provide detailed layout drawings based on your specific facility configuration.

What are the energy consumption characteristics compared to hydraulic machines?

The servo-electric system dramatically reduces energy consumption compared to traditional hydraulic machines. While a comparable hydraulic machine might consume 180-220kW during operation, the EP-HGYS150-V4-EV typically averages 60-80kW depending on production conditions. This 55-65% reduction in energy consumption translates to significant cost savings over the machine's lifetime. The servo motors only draw power during actual movement, unlike hydraulic pumps that run continuously. Additionally, the efficient nano-far-infrared heating system minimizes thermal energy waste. Most customers report payback on the higher initial investment within 18-30 months through energy savings alone.

How long does it take to change molds, and what is involved in the process?

Mold changeover typically requires 1.5 to 3 hours depending on the complexity of the new bottle design and the experience of your operators. The process involves safely removing the current mold set (injection mold, conditioning fixtures, and blow mold), installing the new tooling, adjusting process parameters through the control interface, and conducting initial test shots to verify quality. The machine's design facilitates relatively quick changeovers with accessible mold mounting points and automated parameter saving/loading. We recommend maintaining a well-organized mold storage system and comprehensive changeover documentation to minimize downtime. With experienced operators and proper procedures, changeover times can be reduced to under 2 hours.

What training is required for operators and maintenance personnel?

Ever-Power provides comprehensive training as part of the machine installation. Operator training typically takes 3-5 days and covers machine operation, process parameter adjustment, routine maintenance, basic troubleshooting, and safety procedures. Maintenance training requires 2-3 days and includes preventive maintenance schedules, component replacement procedures, diagnostic system usage, and common repair techniques. We recommend sending both operators and maintenance personnel to the training sessions. Follow-up training can be arranged for new employees, and online support is available for refresher training. Operators with previous blow molding experience generally become proficient within 1-2 weeks of regular operation.

What is the expected maintenance schedule and common wear parts?

Regular maintenance is straightforward and follows a structured schedule. Daily checks include lubrication points, cooling water circulation, and air system pressure. Weekly maintenance involves filter cleaning and inspection of visible wear components. Monthly tasks include servo motor inspection, PLC backup, and detailed system diagnostics. Major maintenance every 6 months includes comprehensive mechanical inspection and replacement of wear components as needed. Common wear parts include air cylinder seals, high-pressure valve components, certain guide rails, and turntable bearings. A recommended spare parts list is provided with the machine. With proper maintenance, the machine should provide reliable service for 10-15 years or more.

Can the machine be integrated with automated production lines?

Yes, the EP-HGYS150-V4-EV is designed for seamless integration with automated production systems. The machine provides standard communication protocols (Ethernet, Modbus, Profibus) for connecting to factory automation systems, MES software, and SCADA networks. Output signals can trigger downstream equipment such as conveyors, inspection systems, filling machines, and labeling equipment. The machine can receive start/stop commands from upstream material preparation systems and provide real-time production data for monitoring and analysis. We can work with your automation integrator to ensure smooth system integration, or provide complete turnkey automation solutions including robotic handling, vision inspection, and automated packaging systems.

What quality control features are built into the machine?

The machine incorporates multiple quality control features to ensure consistent product quality. Real-time monitoring tracks critical parameters including injection pressure, temperature profiles, blow pressure, cycle time, and clamping force. The system automatically detects deviations from set parameters and can reject out-of-specification products. Process data logging enables traceability and statistical process control analysis. The servo control system provides exceptional repeatability, typically within ±0.5% for key dimensions. Optional integration with vision inspection systems can verify bottle dimensions, wall thickness, and visual defects. The comprehensive diagnostic system helps identify potential quality issues before they result in defective products, supporting proactive quality management.

What is the machine's production capacity for different bottle sizes?

Production capacity varies significantly based on bottle size and design. For small bottles (30-100ml), the machine can produce 8,000-12,000 units per day in continuous operation. Medium bottles (250-500ml) typically achieve 6,000-8,000 units daily. Larger containers (1000-2500ml) may produce 4,000-6,000 units per day. These figures assume efficient operation with minimal downtime. Multi-cavity molds can multiply these numbers - for example, a 4-cavity mold for small bottles could potentially produce 32,000-48,000 units daily. Actual production rates depend on cycle time, material characteristics, quality requirements, and operational efficiency. We can provide detailed capacity analysis based on your specific bottle designs and production requirements.

What after-sales support and warranty does Ever-Power provide?

Ever-Power provides comprehensive after-sales support including a standard 12-month warranty covering all components and workmanship (extended warranty options available). During the warranty period, we provide free replacement of defective parts and remote technical support. Our technical team is available via phone, email, and video conference for troubleshooting assistance. On-site service can be arranged when remote support is insufficient. We maintain an extensive spare parts inventory for rapid delivery to minimize downtime. Beyond the warranty period, we offer service contracts, preventive maintenance programs, and ongoing technical support. Many of our clients have maintained partnerships with us for over a decade, benefiting from continuous improvement recommendations and equipment upgrades.

Professional Focus

Our singular focus on packaging machinery excellence ensures that every resource is directed toward advancing blow molding technology and serving our customers' evolving needs.

Dedicated Innovation

Continuous research and development drives our product evolution, ensuring that our machines incorporate the latest technological advancements and manufacturing best practices.

Mutual Success

We view our client relationships as partnerships where your success directly reflects our commitment to excellence and drives our continuous improvement efforts.