EP-HGYS200-V4-B One-Step Injection Stretch Blow Molding Machine ISBM Machine (Four-Station)

Advanced Servo Technology

Equipped with three sets of high-precision servo pump systems and Japanese Yaskawa or WEICHI servo motors paired with Taiwan TSUNIEN reducers, ensuring exceptional accuracy, energy efficiency, and minimal mechanical wear over extended operations.

Precision Temperature Control

Integrated control system with highly accurate, stable temperature regulation allows operators to easily manage heating zones. The intelligent system maintains optimal processing conditions for consistent product quality across all production runs.

Premium Component Integration

Utilizes American Parker high-pressure hydraulic valves, Airtak air cylinders, and YUKEN hydraulic components from Taiwan/China. This premium component selection guarantees long-term reliability and minimizes maintenance requirements throughout the machine's lifecycle.

Flexible Mold Compatibility

Compatible with Japanese AOKI-250 standard molds, providing extensive flexibility in bottle design and production options. The four-station configuration accommodates various bottle shapes, sizes, and neck finishes for diverse packaging applications.

Robust Hydraulic System

The blow molding structure employs either hydraulic cylinder or dual servo motor mold clamping with high-pressure compensation function. Single-cylinder injection unit control provides powerful, consistent clamping force for superior product quality and dimensional accuracy.

Energy-Efficient Operation

One-step process eliminates preform cooling and reheating, significantly reducing energy consumption compared to two-step systems. The 64.2KW total power consumption delivers exceptional productivity while maintaining low operating costs and environmental impact.

We purchased the EP-HGYS200-V4-B for our cosmetic packaging line in France, and the results have exceeded our expectations. The machine produces crystal-clear bottles with exceptional consistency, which is crucial for our premium skincare products. The quick changeover feature allows us to switch between different bottle designs efficiently, supporting our seasonal product launches. After six months of operation, we've experienced zero major downtime, and the energy savings compared to our previous equipment are substantial. The Ever-Power technical team provided excellent installation support and training.

As a pharmaceutical packaging manufacturer in Germany, precision and reliability are non-negotiable requirements. The HGYS200-V4-B delivers on both fronts. The servo-driven systems provide remarkable repeatability—our dimensional variations are well within the tight tolerances required for medication bottles. The integrated temperature control prevents material degradation, ensuring our bottles meet stringent pharmaceutical standards. The machine's compact footprint was particularly beneficial for our facility expansion project. While the initial investment was higher than alternatives, the operating cost savings and product quality justify the decision completely.

Our beverage startup in the United States needed flexible production capabilities to test multiple bottle designs without massive inventory commitments. The one-step technology of the EP-HGYS200-V4-B proved perfect for our needs. We can produce small batches of different bottle styles quickly, allowing us to respond to market feedback and seasonal demands. The machine's user interface is intuitive—our operators became proficient within days. The build quality is impressive, with robust components that inspire confidence in long-term reliability. Energy efficiency has also positively impacted our operating margins. Highly recommended for companies requiring production flexibility.

We operate a food packaging facility in Italy specializing in wide-mouth containers for pasta sauces and preserves. The EP-HGYS200-V4-B has significantly improved our production efficiency and product quality. The bottles produced have uniform wall thickness and excellent clarity, which enhances our product presentation on retail shelves. The machine handles our frequent recipe changes well, with minimal downtime between different jar sizes. Maintenance requirements are reasonable, and Ever-Power's spare parts delivery to Europe has been prompt. The overall return on investment has been very positive over our first year of operation.

As a contract packaging provider in Australia serving various industries, we needed versatile equipment capable of producing diverse bottle types efficiently. The HGYS200-V4-B has become our workhorse machine. The compatibility with standard AOKI molds gives us extensive design flexibility, while the four-station configuration provides good production rates for our customer volumes. The servo technology delivers consistent quality across different materials—we regularly work with PET, PETG, and PP without issues. The machine's reliability has been excellent, contributing to our reputation for on-time delivery. Customer service from Ever-Power has been responsive and professional.

Our company in the United Kingdom manufactures infant care products, where safety and quality are paramount. The EP-HGYS200-V4-B produces baby bottles with exceptional clarity and strength that meet all relevant safety standards. The one-step process eliminates contamination risks associated with intermediate storage, which is crucial for our application. The machine's temperature control system is very precise, preventing any hot spots that could degrade the material. We appreciate the comprehensive documentation and training provided by Ever-Power, which facilitated smooth integration into our production line. The equipment has performed reliably, supporting our commitment to quality infant products.

Client: Leading French luxury cosmetics manufacturer

Application: High-end serum and essence bottles (30-50ml) with complex geometries

Results: Achieved 99.7% quality yield rate producing 12,000 bottles daily across 6 different designs. The superior clarity and wall uniformity enhanced the premium product positioning. Changeover time reduced from 4 hours (previous equipment) to 90 minutes, enabling seasonal product launches without inventory buildup.

Client: European pharmaceutical packaging specialist

Application: Medical-grade bottles for liquid medications (100-250ml) requiring FDA/EU compliance

Results: All produced bottles passed stringent pharmaceutical standards including dimensional tolerances of ±0.1mm and material purity requirements. The one-step process eliminated contamination risks from intermediate handling. Energy consumption decreased 35% compared to their previous two-step system, improving operational sustainability metrics.

Client: Artisan beverage company specializing in kombucha and cold-pressed juices

Application: Custom-designed bottles (350-500ml) with unique shapes for brand differentiation

Results: Successfully launched three distinct bottle designs within six months, supporting rapid market testing and product iterations. Production flexibility allowed batch sizes as small as 2,000 units economically. The distinctive bottle clarity and finish contributed to 40% increase in retail shelf visibility and consumer appeal.

Client: Premium Italian food products manufacturer

Application: Wide-mouth jars (200-750ml) for pasta sauces, olive tapenade, and preserves

Results: Produced 8,500 containers per day across 8 different jar sizes supporting diverse product portfolio. Wide-mouth capabilities enabled by the machine design opened new market opportunities for chunky food products. Crystal-clear containers showcased product quality, enhancing premium positioning in European markets. First-year ROI exceeded projections by 22%.

Client: Multi-client contract packaging and co-packing facility

Application: Diverse bottle production serving cosmetics, food, beverage, and household product sectors

Results: Machine versatility enabled service to 23 different clients over 18 months with minimal downtime. Material flexibility (PET, PETG, PP) provided competitive advantage in attracting diverse customer base. Rapid changeover capability (averaging 105 minutes) maximized billable production hours. Client satisfaction scores averaging 4.7/5.0 due to consistent quality delivery.

Client: UK-based manufacturer of infant care and feeding products

Application: Baby bottles and sippy cups (120-250ml) meeting stringent safety regulations

Results: Achieved 100% compliance with UK/EU safety standards for infant products including BPA-free certification and drop-test requirements. The integrated process eliminated contamination touchpoints critical for infant health products. Production capacity of 15,000 units daily supported growing market demand. Customer returns due to quality issues decreased 87% compared to previous supplier.

Q1: What materials can the EP-HGYS200-V4-B process effectively?

The machine is engineered to process multiple thermoplastic materials including PET (Polyethylene Terephthalate), PETG (Polyethylene Terephthalate Glycol), PC (Polycarbonate), PCTG (Polycyclohexylene Dimethylene Terephthalate Glycol), and PP (Polypropylene). Each material offers distinct characteristics—PET provides excellent clarity and barrier properties for beverages, PETG offers enhanced impact resistance for cosmetics, PC delivers superior temperature resistance for certain applications, and PP provides chemical resistance for household products. Material selection depends on your specific application requirements, regulatory compliance needs, and cost considerations.

Q2: How long does installation and commissioning typically take?

Standard installation and commissioning of the HGYS200-V4-B typically requires 7-10 working days, depending on facility readiness and auxiliary equipment integration. This timeline includes mechanical installation, electrical connections, pneumatic and hydraulic system setup, initial calibration, test runs, and operator training. Ever-Power provides comprehensive installation supervision with experienced technicians who ensure proper setup according to specifications. We recommend having your facility prepared with appropriate foundations, utilities (compressed air, cooling water, electrical power), and ventilation before our team arrives to optimize the installation schedule.

Q3: What is the expected production output and cycle time?

Production output varies based on bottle size, complexity, material, and wall thickness requirements. For reference, typical cycle times range from 15-25 seconds for small bottles (30-100ml), 20-35 seconds for medium containers (200-500ml), and 30-50 seconds for larger bottles (750-2500ml). This translates to approximate hourly outputs of 144-240 units for small bottles, 103-180 units for medium sizes, and 72-120 units for larger containers. The four-station configuration ensures continuous production with one station always injecting, conditioning, blowing, or ejecting, maximizing overall equipment effectiveness.

Q4: What maintenance is required and how frequently?

Routine maintenance follows a structured schedule: daily checks include hydraulic oil levels, air pressure verification, and visual inspection of critical components. Weekly maintenance involves cleaning heating elements, checking servo motor connections, and inspecting hydraulic hoses. Monthly tasks include filter replacements, lubrication of moving parts, and calibration verification. Quarterly maintenance requires thorough inspection of electrical systems, servo motor performance testing, and mold alignment checks. Annual comprehensive service includes complete system evaluation, replacement of wear components, and recalibration. Following this schedule ensures optimal performance, minimizes unexpected downtime, and extends equipment lifespan. Ever-Power provides detailed maintenance manuals and can arrange service contracts for customers preferring professional maintenance support.

Q5: Can the machine produce bottles with handles or complex shapes?

Yes, the HGYS200-V4-B can produce bottles with integrated handles and moderately complex geometries, though design complexity affects cycle time and mold cost. Handle integration during the injection phase requires specially designed molds but eliminates secondary assembly operations. The machine accommodates various bottle shapes including cylindrical, oval, square, and custom contoured designs. However, extreme undercuts, very thin wall sections, or highly intricate features may present challenges. We recommend consulting with Ever-Power's technical team during the design phase to optimize bottle geometry for manufacturability, ensuring your specific requirements can be met efficiently while maintaining production quality and cycle time targets.

Q6: What are the utility requirements (power, compressed air, cooling water)?

The machine requires 370-400V electrical power with total consumption of 64.2KW (49.2KW motor power + 15KW heating power). Compressed air supply must provide 2.0-3.5 Mpa pressure with sufficient volume for continuous blowing operations (typically 1-2 cubic meters per minute depending on bottle size). Cooling water systems need to supply 0.4-0.6 Mpa pressure for mold cooling and 0.3-0.4 Mpa for hydraulic oil cooling, with water temperature maintained at 20-25°C for optimal performance. Total cooling water flow requirements typically range from 20-30 liters per minute. Facilities should also ensure adequate ventilation for heat dissipation and comfortable operator working conditions. Detailed utility specifications are provided with quotations to facilitate proper facility preparation.

Q7: How does mold changeover work and how long does it take?

Mold changeover on the HGYS200-V4-B is designed for efficiency and ease. The process involves shutting down the machine, cooling the existing mold, removing injection and blow mold sets, installing new molds, adjusting clamping pressures, configuring temperature zones, and conducting test runs. With experienced operators, changeover typically requires 1.5-2.5 hours depending on the complexity difference between molds. The machine's compatibility with AOKI-250 standard molds simplifies the mechanical aspects. Quick-change features on key components accelerate the process. We provide comprehensive changeover training during installation, and over time, operators become increasingly proficient, often reducing changeover times to the lower end of this range. Keeping frequently used molds readily accessible and maintaining detailed changeover procedures further optimizes efficiency.

Q8: What warranty and technical support does Ever-Power provide?

Ever-Power provides a comprehensive 12-month warranty covering all mechanical, electrical, and hydraulic components from the date of successful commissioning. The warranty includes free replacement of defective parts and remote technical support. Our technical support team offers 24/7 emergency assistance via phone and email, with typical response times under 4 hours for critical issues. We maintain extensive spare parts inventory for rapid shipping worldwide, minimizing potential downtime. After the warranty period, we offer flexible service contracts including preventive maintenance programs, priority spare parts supply, and discounted technical service rates. Additionally, we provide lifetime technical consultation and can arrange on-site service visits when necessary. Our commitment extends beyond the sale to ensure long-term customer success.

Q9: Can the machine be integrated with automated production lines?

Absolutely. The EP-HGYS200-V4-B is designed with automation integration in mind and can connect seamlessly with upstream and downstream equipment. The machine features standard industrial communication protocols (PLC integration capabilities) allowing coordination with material handling systems, quality inspection stations, labeling equipment, filling lines, and packaging automation. The take-out mechanism can interface with robotic systems or conveyor belts for automated bottle transfer. Production data can be exported to Manufacturing Execution Systems (MES) for real-time monitoring and quality management. We can provide integration consulting and work with your automation vendors to ensure smooth system integration. Many customers successfully operate the machine as part of fully automated packaging lines achieving lights-out production capabilities.

Q10: What is the typical return on investment timeline?

ROI varies significantly based on production volume, product mix, material costs, labor rates, and local energy prices. However, typical customers report ROI periods of 18-36 months. Key financial benefits include reduced energy consumption (30-40% lower than two-step systems), minimal material waste due to integrated quality control, labor efficiency from automated operations, premium pricing capability due to superior product quality, and eliminated costs associated with preform inventory management. Higher production volumes and premium product applications typically achieve faster ROI. We can provide customized financial analysis based on your specific production parameters, local cost structures, and market conditions. Many customers find that operational cost savings alone justify the investment within the first few years, with equipment longevity extending value creation well beyond initial payback.

Q11: Does Ever-Power provide training for machine operators and maintenance staff?

Yes, comprehensive training is included with every machine purchase. Our training program covers three main areas: operator training focuses on daily machine operation, parameter adjustment, quality control, safety protocols, and troubleshooting common issues. Maintenance training teaches routine maintenance procedures, component replacement, system diagnostics, and preventive maintenance scheduling. Technical training for engineers covers advanced troubleshooting, servo system programming, temperature control optimization, and process parameter tuning. Initial training occurs during installation (typically 5-7 days) with hands-on instruction using your actual production requirements. We provide detailed training materials in English including operation manuals, maintenance guides, and video tutorials. Follow-up training sessions can be arranged as needed, and we offer refresher courses when staff changes occur. Our goal is ensuring your team achieves full operational proficiency and confidence.