EP-HGYS200-V4 One-Step Injection Stretch Blow Molding Machine ISBM Machine (Four-Station)

Machine Parameters

Product Specifications

Product Dimensions Range

Triple Servo System

Advanced three-set servo pump configuration delivers exceptional precision and energy efficiency, reducing power consumption by up to 30% compared to traditional hydraulic systems.

Four-Station Efficiency

Optimized four-station rotary design ensures continuous production flow with simultaneous injection, conditioning, blow molding, and ejection operations for maximum throughput.

Precision Temperature Control

Integrated nano-far-infrared heating system with 10KW heating power ensures uniform preform temperature distribution and optimal material processing for superior bottle quality.

Versatile Mold Platform

Accommodates bottles from 20ml to 2500ml capacity with quick mold changeover capability, supporting diverse applications from cosmetics to beverages with minimal downtime.

Intelligent PLC Control

Invance/MBLE PLC system with intuitive touchscreen interface provides precise parameter control, real-time monitoring, and automated fault diagnosis for operational excellence.

Robust Construction

Heavy-duty 13-ton framework with high-pressure hydraulic compensation ensures stability during high-speed operation, delivering consistent quality across millions of production cycles.

Multi-Material Compatibility

Engineered to process PET, PETG, and other thermoplastic materials with optimized parameters for each resin type, expanding application possibilities across industries.

Safety & Reliability

Comprehensive safety features including emergency stop systems, protective enclosures, and automated monitoring ensure operator safety while maintaining continuous production reliability.

Global Standards Compliance

Designed and manufactured to meet international quality and safety standards, ensuring seamless integration into certified production facilities worldwide.

Process Advantages

"We integrated the EP-HGYS200-V4 into our cosmetics packaging line six months ago and the results have exceeded expectations. The machine's ability to produce consistent, high-clarity bottles for our premium skincare products has significantly reduced our rejection rates. The servo system delivers remarkable precision, and the energy savings are real—we've documented a 28% reduction in power consumption compared to our previous hydraulic machine. The technical support team was exceptional during installation and training."

"As a pharmaceutical packaging manufacturer, quality and cleanliness are non-negotiable. The one-step process of this machine eliminates contamination risks that concerned us with two-step systems. We produce various bottle sizes for different medication formulations, and the mold changeover process is straightforward—our team can complete a full changeover in under 90 minutes. The PLC interface is intuitive, making it easy to train operators and maintain consistent production parameters across different shifts."

"We purchased this machine for our beverage bottle production and it has performed reliably over the past year. The compact footprint was crucial for our facility constraints, and the machine delivers good throughput for our medium-volume production needs. The temperature control system maintains excellent consistency, which is important for our PET material processing. While the initial learning curve for our maintenance team was steeper than expected, Ever-Power's technical documentation and remote support helped us achieve optimal performance within the first month of operation."

"The quality consistency we achieve with the EP-HGYS200-V4 has allowed us to win contracts with major personal care brands. The wall thickness uniformity across our bottles is impressive, meeting the strict specifications our clients demand. We particularly value the machine's ability to handle PETG for our premium lotion bottles—the material processing is stable and the optical clarity of finished bottles is excellent. The machine runs three shifts daily and has proven to be mechanically robust with minimal unplanned downtime over 18 months of operation."

"From an engineering perspective, this machine represents solid value. The servo pump technology is well-implemented and the hydraulic system design is thoughtful with proper filtration and cooling. We've analyzed our total cost of ownership and the machine delivers favorable economics for our production volume. The four-station configuration provides good balance between speed and accessibility for maintenance. Parts availability has been adequate, and the machine documentation is comprehensive. I would recommend this equipment for facilities looking for reliable one-step ISBM capability without the premium pricing of European brands."

"We use this machine for specialty food packaging bottles and have been satisfied with its performance. The precision of the injection molding stage produces preforms with excellent neck finish quality, which is critical for our threaded closures. Our operators appreciate the safety features and the ergonomic design of the control panel. The machine integrates well with our upstream material handling and downstream labeling equipment. We've successfully processed both virgin PET and recycled content blends, achieving good bottle aesthetics with both material types. Maintenance intervals are reasonable and routine servicing is manageable with standard technical skills."

What is the typical production cycle time for the EP-HGYS200-V4?

Cycle time varies based on bottle size and complexity, typically ranging from 12-25 seconds per complete cycle. For standard 500ml bottles, expect approximately 15-18 seconds. The four-station rotary design allows for overlapping operations, maximizing throughput efficiency compared to linear systems.

Can this machine process materials other than PET?

Yes, the EP-HGYS200-V4 is designed for multi-material capability. While optimized for PET, it successfully processes PETG, and with appropriate parameter adjustments, can handle PC and PP. Each material requires specific temperature profiles, injection parameters, and blow pressure settings. Our technical team provides material-specific processing guides and can assist with parameter development for specialized applications.

What are the facility requirements for installation?

The machine requires a floor space of approximately 5m × 3m with adequate clearance for mold changes and maintenance access. Utilities needed include 370-400V three-phase power, compressed air supply at 2.0-3.5 Mpa, cooling water at 0.4-0.6 Mpa pressure and 20-25°C temperature, and machine oil cooling water at 0.3-0.4 Mpa. A level, reinforced concrete foundation capable of supporting 13 tons is essential. Detailed installation specifications are provided with purchase.

How long does mold changeover typically take?

Experienced operators can complete a full mold changeover in 60-90 minutes, including injection mold, blow mold, and stretch rod adjustments. This includes heating the new molds to operating temperature. Quick-change features in the mold mounting system minimize mechanical changeover time. For bottles with similar specifications, changeovers can be faster. We provide comprehensive changeover training and standardized procedures to optimize this process.

What maintenance schedule is recommended?

Daily maintenance includes checking hydraulic oil levels, inspecting air pressure, and cleaning heating elements. Weekly tasks involve lubricating moving parts and checking servo system responsiveness. Monthly maintenance includes hydraulic filter replacement, detailed inspection of mold components, and system calibration verification. Annual maintenance requires comprehensive servo system inspection, replacement of wear components, and complete system recalibration. Detailed maintenance schedules and procedures are included in the operation manual.

Is technical support available internationally?

Ever-Power provides comprehensive global technical support through our network of service engineers and remote diagnostics capabilities. Initial installation includes on-site training and commissioning by factory technicians. Ongoing support includes 24/7 remote assistance via phone and video conference, with on-site service available for complex issues. We maintain spare parts inventory in key regions to minimize downtime. Technical documentation is available in multiple languages, and our team has experience supporting installations worldwide.

What is the expected lifespan of the machine?

With proper maintenance, the EP-HGYS200-V4 has an expected operational lifespan of 15-20 years. Critical components like servo motors, hydraulic pumps, and control systems are sourced from reputable manufacturers known for longevity. The machine's robust 13-ton frame is designed for long-term structural integrity. Regular preventive maintenance and timely replacement of wear components are key to maximizing machine lifespan. Many of our customers operate machines from our earlier model series that are still performing reliably after 12+ years.

Can the machine be integrated with automated downstream equipment?

Yes, the EP-HGYS200-V4 is designed for seamless integration into automated production lines. The PLC system supports standard industrial communication protocols for coordination with labeling machines, filling equipment, and packaging systems. The discharge conveyor can be synchronized with downstream equipment, and the machine provides production count signals and status indicators for line control systems. We have successfully integrated this machine with various automated handling and processing equipment in customer facilities worldwide.

What quality control features are built into the machine?

The machine includes multiple quality control mechanisms: real-time monitoring of injection pressure and volume ensures consistent preform weight; temperature sensors throughout the heating system maintain optimal thermal conditions; pressure transducers verify blow molding parameters; the PLC system logs all critical parameters for traceability; and automated fault detection identifies deviations from set parameters. Optional vision inspection systems can be integrated for automated quality verification. These features work together to maintain high first-pass quality rates and minimize production of defective bottles.

How does the energy efficiency compare to conventional systems?

The EP-HGYS200-V4's triple servo pump system delivers significant energy savings compared to traditional constant-displacement hydraulic systems. Customers typically report 25-35% reduction in electrical consumption. The servo motors only consume power when performing work, unlike conventional pumps that run continuously. Additionally, the integrated one-step process eliminates the energy-intensive preform reheating required in two-step systems. The nano-far-infrared heating is more efficient than conventional band heaters. Over a typical five-year operating period, energy savings can represent a substantial portion of the total cost of ownership.

What training is provided for operators and maintenance staff?

Ever-Power provides comprehensive training as part of the installation package. Initial training includes 5-7 days of on-site instruction covering machine operation, parameter optimization, mold changeover procedures, routine maintenance, and basic troubleshooting. We provide both hands-on training and detailed documentation. Advanced training for maintenance technicians covers hydraulic systems, servo technology, and PLC programming. Refresher training and specialized courses are available upon request. We also offer remote training sessions and have developed video training materials for ongoing staff development. Our goal is to ensure your team can operate and maintain the machine confidently and efficiently.

Ever-Power has dedicated over twenty years to the specialized development, manufacturing, and sales of blow molding machinery, accumulating extensive expertise in industry production, operations, and management. Through continuous innovation and systematic improvement of our manufacturing processes, we have secured multiple national patents and developed a comprehensive range of blow molding solutions.

Our product portfolio spans diverse applications across cosmetics, beverages, edible oils, food packaging, pharmaceutical containers, and infant care products. We have engineered specialized blow molding machines capable of processing multiple materials including PET, PETG, PC, PCTG, and PP, with particular expertise in high-end applications for cosmetics, food, and pharmaceutical packaging where we maintain an industry-leading position.

Our commitment to excellence is demonstrated through partnerships with prestigious brands including C'estbon, Haitian, Luhua, Walch, Blue Moon, Proya, Liby, Estée Lauder, Walmart, and many other renowned companies. These collaborations validate our technology and reinforce our reputation for delivering reliable, high-quality packaging solutions.

Ever-Power's mission is to provide the best value and most comprehensive service in packaging machinery. We follow core principles of professionalism, focus, innovation, and mutual success. Our expert service team, composed of industry-leading professionals, has earned consistent recognition and praise from customers worldwide. Importantly, we have established a complete blow molding machine supply chain, incorporating durability, stability, and energy efficiency into every machine we produce, enabling us to provide one-stop service solutions to our valued customers.